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TM / Surface Variation Detector

Fine wire counterpart (Measurement object diameter: Φ 0.02 to 3 mm, 0.02 to 5 mm)
Model No.		TM-503W		TM-1100XY		TM-1003W		TM-1104W
CAD file		Power supply unit (PW-02) [＊１］				Power supply unit (PW-01) [＊１］
		Power supply unit (PW-02) [＊１］				Power supply unit (PW-01) [＊１］
Direction of detection		3 directions		2 directions		3 directions		4 directions
Measurement method		Double slit infrared LED projection type
Adaptive work outer diameter		φ0.02 to 3 mm		φ0.02 to 10 mm		φ0.02 to 5 mm		φ0.02 to 10 mm
Unevenness detection range		0.02 to 1 mm
Unevenness detection accuracy		Maximum setting within ± 1%
Slit length		6 mm		18 mm		12 mm		18 mm
Slit width		0.1 mm		0.5 mm
Linear speed [*1]		5 m / min to 2000 m / min		1 m / min to 1500 m / min
Recorder output		± 0.2 V / 0.1 mm		± 1 V / 0.1 mm		± 0.5 V / 0.1 mm		± 1 V / 0.1 mm
Alarm output		Uneven red LED lit, Relay contact output (AC 250 V 2A resistive load)
Alarm time [*2]		0.1 seconds		0.5 seconds		0.1 seconds		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		DC ± 15 V		AC 100V 50/60 Hz		DC ± 15 V		AC 100V 50/60 Hz
Power consumption		6VA		10VA		6VA		10VA
Outline Dimensions (mm)		150 × 140 × 40		260 × 265 × 60		150 × 140 × 40		350 × 280 × 55
Weight		0.8kg		2.5kg		1kg		5kg

[*1] PW-01 is a power supply dedicated to TM-1003W.PW-02 is a power supply for both TM-503W and TM-1003W.
(The enclosures are the same size for PW-01 and PW-02.)
[*2] Applicable line speed range changes depending on the hight of lump.
[*3] Alarm output can be hold by option
[*4] AC200V power supply specification is also available as an option.

Medium wire counterpart (Measurement object diameter: Φ 0.1 to 35 mm)
Model No.		TM-3001W		TM-3002W		TM-3004WA		TM-3008W (TM-3004WA) (TM-3004WB)		TM-3016W (TM-3004WA) (TM-3004WB) (TM-3004WC) (TM-3004WD)
CAD file
Direction of detection		1 direction		2 directions		4 directions		8 direction		16 directions
Measurement method		Double slit infrared LED projection type
Adaptive work outer diameter		φ 0.1 - 35 mm
Unevenness detection range		0.05 to 10 mm
Unevenness detection accuracy		Maximum setting within ± 1%
Slit length		48 mm
Slit width		1 mm
Linear speed [*1]		1 m / min to 1500 m / min
Recorder output		± 0.1 V / 0.1 mm (for each axis)
Alarm output		Uneven red LED lit, Relay contact output (AC 250 V 2A resistive load)
Alarm time [*2]		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		AC 100 V 50/60 Hz
Power consumption		5VA		10VA		10VA		20VA		40VA
Outer dimension		260 × 90 × 41 [mm]		260 × 260 × 60 [mm]		370 × 355 × 60 [mm]		370 × 355 × 120 [mm]		370 × 355 × 240 [mm]
Weight		1.5kg		3kg		6kg		12kg		24kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

Bold wire counterpart (Measurement object diameter: Φ 0.1 to 60 mm)
Model No.		TM-4001	TM-4002	TM-4004A	TM-4008 (TM-4004A) (TM-4004B)	TM-4016 (TM-4004A) (TM-4004B) (TM-4004C) (TM-4004D)
CAD file
Direction of detection		1 direction	2 directions	4 directions	8 direction	16 direction
Measurement method		Infrared LED projection type		Double slit infrared LED projection type
Adaptive work outer diameter		φ 0.1 - 60 mm
Unevenness detection range		0.05 to 10 mm		0.15 to 10 mm
Unevenness detection accuracy		Maximum setting within ± 1%		Maximum setting within ± 2%
Slit length		70mm
Slit width		1.5mm
Linear speed [*1]		1 m / min to 1000 m / min
Recorder output		± 0.1 V / 0.1 mm (for each axis)
Alarm output		Alarm red LED on, Relay contact output (AC250V 2A resistive load)		LED lighting (concave: yellow / convex: red), relay contact output (AC 250 V 2A resistive load unevenness output separately)
Alarm time [*2]		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		AC 100 V 50/60 Hz
Power consumption		10VA	20VA	30VA	60VA	120VA
Outer dimension		450 * 120 × 50 [mm]	640 * 560 × 160 [mm]	807 * 674 × 136 [mm]	807 * 674 × 272 [mm]	807 × 680 × 424 [mm]
Weight		3kg	25kg	38kg	76kg	152kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

Applicabe to extra thick wire (Measurement object diameter: Φ 1 mm to 80 mm, 1 to 130 mm)
Model No.		TM-6004A		TM-6008 (TM-6004A) (TM-6004B)		TM-7003A		TM-7009 (TM-7003A) (TM-7003B) (TM-7003C)
CAD file
Direction of detection		4 directions		8 direction		3 directions		9 direction
Measurement method		Single slit white tungsten lamp floodlight type
Adaptive work outer diameter		φ 1 to 80 mm				φ1 to 130 mm
Unevenness detection range		0.2 to 10 mm
Unevenness detection accuracy		Maximum setting value within ± 2%
Slit length		95 mm				135 mm
Slit width		1.5 mm
Linear speed [*1]		0.3 m / min to 500 m / min
Recorder output		± 0.1 V / 0.1 mm (for each axis)
Alarm output		LED lighting (concave: yellow / convex: red), relay contact output (AC 250 V 2A resistive load unevenness output separately)
Alarm time [*2]		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		AC 100 V 50/60 Hz
Power consumption		30VA		60VA		30VA		90VA
概略外寸		720 x 660 × 153 [mm]		720 × 660 × 306 [mm]		990 × 930 × 125 [mm]		990 × 930 × 375 [mm]
Weight		38kg		76kg		60kg		180kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

In addition to this, you can also prepare products such as TM-6020 (20 axis) and other multi-axis products.

Gauge Fixture / Calibration gauge unit for Surface Variation Detector

Calibration gauge unit

Note) It can be available down to Φ0.1.

Gauge Fixture and corresponding gauge unit table

Example of calibration method (TM-3004W)

Although our detectors are calibrated at the time of shipment, when it is necessary to perform calibration for checking the sensitivity at the time of inspection etc., please perform calibration according to the following method with the calibration gauge unit. The calibration gauge unit to be used is "TMG - 10, Gauge Fixture 10B".

＊＊ Before calibration, please be sure to clean the glass filter of the projecting / receiving part and warm up for 10 minutes.

I will explain with 1 axis as an example.

• Set the Gauge Fixture according to the axis for calibration (this time, 1 axis). (The figure below)
• Set the level setting dial to "1.00".
• Insert the gauge tip quickly into the center of the measuring range. At this time, please insert gauge so as not to be inclined as much as possible.
• When the gauge tip is inserted while repeating the insertion several times, adjust the gain setting VR of 1 axis the lowest to light up the detection alarm lamp.(herein after lamp)
  ＊ It is not abnormal although the lamp may light up when extracting the tip of the gauge.
  ＊ Set an interval of about 3 seconds after the lamp is turned off when repeating the insertion of the gauge tip.
  ＊ VR for gain setting increases sensitivity when turned clockwise, and decreases when turning it counterclockwise.
• Change the level setting dial to "1.03".
• Repeat the insertion of the gauge tip in the same way.Now adjust the VR for 1 axis gain adjustment so that the lamp does not light up when inserting the tip of the gauge.
• The calibration will be completed after repeating steps (2) - (6) several times to light up at "1.00" and not light up at "1.03".

For Thin Wire

For Medium Wire

For Thick Wire

Applicabe to extra thick wire