SCIENCEGATE

TM / Surface Variation Detector

Fine wire counterpart (Measurement object diameter: Φ 0.02 to 3 mm, 0.02 to 5 mm)
Model No.		TM-503W		TM-1100XY		TM-1003W		TM-1104W
CAD file		Power supply unit (PW-02) [＊１］				Power supply unit (PW-01) [＊１］
		Power supply unit (PW-02) [＊１］				Power supply unit (PW-01) [＊１］
Direction of detection		3 directions		2 directions		3 directions		4 directions
Measurement method		Double slit infrared LED projection type
Adaptive work outer diameter		φ0.02 to 3 mm		φ0.02 to 10 mm		φ0.02 to 5 mm		φ0.02 to 10 mm
Unevenness detection range		0.02 to 1 mm
Unevenness detection accuracy		Maximum setting within ± 1%
Slit length		6 mm		18 mm		12 mm		18 mm
Slit width		0.1 mm		0.5 mm
Linear speed [*1]		5 m / min to 2000 m / min		1 m / min to 1500 m / min
Recorder output		± 0.2 V / 0.1 mm		± 1 V / 0.1 mm		± 0.5 V / 0.1 mm		± 1 V / 0.1 mm
Alarm output		Uneven red LED lit, Relay contact output (AC 250 V 2A resistive load)
Alarm time [*2]		0.1 seconds		0.5 seconds		0.1 seconds		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		DC ± 15 V		AC 100V 50/60 Hz		DC ± 15 V		AC 100V 50/60 Hz
Power consumption		6VA		10VA		6VA		10VA
Outline Dimensions (mm)		150 × 140 × 40		260 × 265 × 60		150 × 140 × 40		350 × 280 × 55
Weight		0.8kg		2.5kg		1kg		5kg

[*1] PW-01 is a power supply dedicated to TM-1003W.PW-02 is a power supply for both TM-503W and TM-1003W.
(The enclosures are the same size for PW-01 and PW-02.)
[*2] Applicable line speed range changes depending on the hight of lump.
[*3] Alarm output can be hold by option
[*4] AC200V power supply specification is also available as an option.

Medium wire counterpart (Measurement object diameter: Φ 0.1 to 35 mm)
Model No.		TM-3001W		TM-3002W		TM-3004WA		TM-3008W (TM-3004WA) (TM-3004WB)		TM-3016W (TM-3004WA) (TM-3004WB) (TM-3004WC) (TM-3004WD)
CAD file
Direction of detection		1 direction		2 directions		4 directions		8 direction		16 directions
Measurement method		Double slit infrared LED projection type
Adaptive work outer diameter		φ 0.1 - 35 mm
Unevenness detection range		0.05 to 10 mm
Unevenness detection accuracy		Maximum setting within ± 1%
Slit length		48 mm
Slit width		1 mm
Linear speed [*1]		1 m / min to 1500 m / min
Recorder output		± 0.1 V / 0.1 mm (for each axis)
Alarm output		Uneven red LED lit, Relay contact output (AC 250 V 2A resistive load)
Alarm time [*2]		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		AC 100 V 50/60 Hz
Power consumption		5VA		10VA		10VA		20VA		40VA
Outer dimension		260 × 90 × 41 [mm]		260 × 260 × 60 [mm]		370 × 355 × 60 [mm]		370 × 355 × 120 [mm]		370 × 355 × 240 [mm]
Weight		1.5kg		3kg		6kg		12kg		24kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

Bold wire counterpart (Measurement object diameter: Φ 0.1 to 60 mm)
Model No.		TM-4001	TM-4002	TM-4004A	TM-4008 (TM-4004A) (TM-4004B)	TM-4016 (TM-4004A) (TM-4004B) (TM-4004C) (TM-4004D)
CAD file
Direction of detection		1 direction	2 directions	4 directions	8 direction	16 direction
Measurement method		Infrared LED projection type		Double slit infrared LED projection type
Adaptive work outer diameter		φ 0.1 - 60 mm
Unevenness detection range		0.05 to 10 mm		0.15 to 10 mm
Unevenness detection accuracy		Maximum setting within ± 1%		Maximum setting within ± 2%
Slit length		70mm
Slit width		1.5mm
Linear speed [*1]		1 m / min to 1000 m / min
Recorder output		± 0.1 V / 0.1 mm (for each axis)
Alarm output		Alarm red LED on, Relay contact output (AC250V 2A resistive load)		LED lighting (concave: yellow / convex: red), relay contact output (AC 250 V 2A resistive load unevenness output separately)
Alarm time [*2]		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		AC 100 V 50/60 Hz
Power consumption		10VA	20VA	30VA	60VA	120VA
Outer dimension		450 * 120 × 50 [mm]	640 * 560 × 160 [mm]	807 * 674 × 136 [mm]	807 * 674 × 272 [mm]	807 × 680 × 424 [mm]
Weight		3kg	25kg	38kg	76kg	152kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

Applicabe to extra thick wire (Measurement object diameter: Φ 1 mm to 80 mm, 1 to 130 mm)
Model No.		TM-6004A		TM-6008 (TM-6004A) (TM-6004B)		TM-7003A		TM-7009 (TM-7003A) (TM-7003B) (TM-7003C)
CAD file
Direction of detection		4 directions		8 direction		3 directions		9 direction
Measurement method		Single slit white tungsten lamp floodlight type
Adaptive work outer diameter		φ 1 to 80 mm				φ1 to 130 mm
Unevenness detection range		0.2 to 10 mm
Unevenness detection accuracy		Maximum setting value within ± 2%
Slit length		95 mm				135 mm
Slit width		1.5 mm
Linear speed [*1]		0.3 m / min to 500 m / min
Recorder output		± 0.1 V / 0.1 mm (for each axis)
Alarm output		LED lighting (concave: yellow / convex: red), relay contact output (AC 250 V 2A resistive load unevenness output separately)
Alarm time [*2]		0.5 seconds
Operating temperature		-5 to 50 ° C (without condensation)
Power supply [*3]		AC 100 V 50/60 Hz
Power consumption		30VA		60VA		30VA		90VA
概略外寸		720 x 660 × 153 [mm]		720 × 660 × 306 [mm]		990 × 930 × 125 [mm]		990 × 930 × 375 [mm]
Weight		38kg		76kg		60kg		180kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

In addition to this, you can also prepare products such as TM-6020 (20 axis) and other multi-axis products.

Gauge Fixture / Calibration gauge unit for Surface Variation Detector

Calibration gauge unit

Note) It can be available down to Φ0.1.

Gauge Fixture and corresponding gauge unit table

Example of calibration method (TM-3004W)

Although our detectors are calibrated at the time of shipment, when it is necessary to perform calibration for checking the sensitivity at the time of inspection etc., please perform calibration according to the following method with the calibration gauge unit. The calibration gauge unit to be used is "TMG - 10, Gauge Fixture 10B".

＊＊ Before calibration, please be sure to clean the glass filter of the projecting / receiving part and warm up for 10 minutes.

I will explain with 1 axis as an example.

• Set the Gauge Fixture according to the axis for calibration (this time, 1 axis). (The figure below)
• Set the level setting dial to "1.00".
• Insert the gauge tip quickly into the center of the measuring range. At this time, please insert gauge so as not to be inclined as much as possible.
• When the gauge tip is inserted while repeating the insertion several times, adjust the gain setting VR of 1 axis the lowest to light up the detection alarm lamp.(herein after lamp)
  ＊ It is not abnormal although the lamp may light up when extracting the tip of the gauge.
  ＊ Set an interval of about 3 seconds after the lamp is turned off when repeating the insertion of the gauge tip.
  ＊ VR for gain setting increases sensitivity when turned clockwise, and decreases when turning it counterclockwise.
• Change the level setting dial to "1.03".
• Repeat the insertion of the gauge tip in the same way.Now adjust the VR for 1 axis gain adjustment so that the lamp does not light up when inserting the tip of the gauge.
• The calibration will be completed after repeating steps (2) - (6) several times to light up at "1.00" and not light up at "1.03".

For Thin Wire

For Medium Wire

For Thick Wire

Applicabe to extra thick wire

Laser Micrometer ・ Scanning Unit specification list

400 scan type

Individual specification
Type		Model No.	Measurement range (mm) [*1]	Measurement accuracy[*2]	Resolution	Weight	CAD file
1 axis measurement	Standard type	LDM-301H	0.02 to 1	±1μm	±0.1μm	1kg
		LDM-302H	0.05 to 5	±1μm	±0.1μm	1kg
		LDM-303H	0.3 to 30	±2μm	±0.1μm	1kg
		LDM-304H	0.5 to 90	±5μm	±1μm	2.9kg
		LDM-305H	1 to 180	±10μm	±1μm	15kg
		LDM-306H	2 to 300[*2]	±30μm	±1μm	34kg
	Separate type	LDM-302H-SP	0.05 to 5	±1μm	±0.1μm	1kg
		LDM-303H-SP	0.3 to 30	±2μm	±0.1μm	0.9kg
		LDM-304H-SP	0.5 to 90	±5μm	±1μm	2.3kg
		LDM-305H-SP	1 to 180	±10μm	±1μm	11kg
		LDM-306H-SP	2 to 300[*2]	±30μm	±1μm	28kg
Orthogonal two-axis measurement		LDM-302H-XY	0.05 to 5	±1μm	±0.1μm	2kg
		LDM-303H-XY	0.3 to 30	±2μm	±0.1μm	2kg
		LDM-304H-XY	0.5 to 90	±5μm	±1μm	14kg
		LDM-305H-XY	1 to 180	±10μm	±1μm	50kg
		LDM-306H-XY	2 - 300	±30μm	±1μm	70kg
Oscillating type all-round measurement[*3]		LDM-303H-SP LDM-703A	0.3 to 30	±2μm	±0.1μm	9kg[*4]
		LDM-304H LDM-704A	0.5 to 90	±5μm	±1μm	27kg[*4]
		LDM-305H LDM-705	1 to 180	±10μm	±1μm	60kg[*4]

[*1]There is also a large diameter measuring system that can measure a larger diameter object.
[*2]Measurement accuracy, when you set the average number of times in a specific area to 256 times or more.
[*3]LDM-703A, 704A, 705 are the models of the swinging mechanism unit alone.
[*4]These weights are the weight of swinging mechanism unit alone.

2000 scan type

Individual specification
Type		Model No.	Measurement range (mm)	Measurement accuracy[*1]	resolution	Weight	CAD file
1 axis measurement	Standard type	LDM-301HS	0.03 ~ 1	±1μm	±0.1μm	1kg
		LDM-302HS	0.07 to 5	±1μm	±0.1μm	1kg
		LDM-303HS	0.3 to 30	±2μm	±0.1μm	1kg
		LDM-304HS	0.5 to 90	±5μm	±1μm	2.9kg
	Separate type	LDM-303 HS-SP	0.3 to 30	±2μm	±0.1μm	0.9kg
		LDM-304 HS-SP	0.5 to 90	±5μm	±1μm	2.3kg

[*1]Measurement accuracy, when you set the average number of times in a specific area to 256 times or more.

For other specifications, it will be the contents of the following.
For details, please contact our sales department.

Separation distance of Separated type
LDM-302H-SP --- 20mm Max
LDM-303H-SP --- 400mm Max
LDM-304H-SP --- 1000mm Max
LDM-305H-SP --- 3500mm Max
LDM-306H-SP --- 5000mm Max

High temperature object measurement --- Option up to 2000 ° C possible
Transparent object measurement --- Equipped as standard (Set by Display Unit)
Transparent film width measurement --- possible by option

Laser Micrometer Calibration gauge and Calibration gauge Fixture

* Calibration gauge diameter can be changed according to customer's request.
* The gauge diameter stated in the calibration gauge diameter is the diameter used in standard products. Even if there is no diameter in this table, calibration may be possible if it is within the measurement range.
* Even not listed gauge diameters is also purchasable.
* Please contact our sales department for the detector with the description of the option on the calibration gauge table.

About actual calibration

Example of calibration method with Laser Micrometer (LDM-110 / LDM-210)

It is not necessary to calibrate the Laser Micrometer it is already calibrated at the time of shipment.
When calibration is necessary, 2 point calibration is performed with large diameter and small diameter. So prepare 2 gauge pins with different reference outside diameter.

For example, the procedure when using a gauge pin of Φ 40 mm as a large diameter and Φ 5 mm as a small diameter is shown.
Suppose the decimal point display of the main display is set to the second from the left. (88.888 display)

• Set REF PRESET to "40.000".
• Set the gauge pin of Φ 40 mm as centered as possible in the measurement area of the Scanning Unit.
• Push the HI switch of the CAL with a thing like a pin. (Please continue pushing for a while)
• Release the CAL switch when the main display is displayed as "88888" and then "40000" is displayed. (This completes the calibration of Φ 40 mm)
• Set REF PRESET to "05.000".
• Set the gauge pin of Φ 5 mm as centered as possible in the measurement area of the Scanning Unit.
• Push the LO switch of the CAL with a thing like a pin. (Please keep pushing for a while)
• Release the CAL switch when it is displayed as "88888" and then "05000" on the main display. (This completes the calibration of Φ 5 mm)

This completes the calibration between Φ 5 and 40 mm.

LDM-301H

LDM-302H

LDM-303H

LDM-304H

LDM-305H

LDM-306H

LDM-302HS

Outside Dimension　：　[W * H * D] LDM-210：144×72×191(mm)/ LDM-302HS：165×115×50(mm)
Left: LDM-210 / Right: LDM-302HS

LDM-302H-SP

LDM-303HS

Outside Dimension　：　[W * H * D] LDM-210：144×72×191(mm)/ LDM-303HS：289×89×45(mm)
Left: LDM-210 / Right: LDM-303 HS

LDM-304HS

Outside Dimension　：　[W * H * D] LDM-210：144×72×191(mm)/ LDM-304HS：450×154×60(mm)
Left: LDM-210 / Right: LDM-304 HS

LDM-303HS-SP

Outside Dimension　：　[W * H * D] LDM-210：144×72×191(mm)/ LDM-303HS-SP：Emitter　114×90×45(mm)& Receiver　80×90×45(mm)
Left: LDM-210 / Right: LDM-303 HS-SP

LDM-303H-SP

Outside Dimension：[W * H * D] Emitter 114×90×45(mm)/ Receiver 80×90×45(mm)

LDM-304H-SP

LDM-305H-SP

LDM-306H-SP

LDM-302H-XY

LDM-303H-XY

LDM-304H-XY

LDM-305H-XY

LDM-306H-XY

LDM-703A

LDM-704A

LDM-705

L-022(For LDM-302H-XY)

L-030(For LDM-303H)

L-032B(For LDM-303H-XY)

L-040(For LDM-304H)

L-042B(For LDM-304H-XY)

Segnal Distributor / Signal Extender of Laser Micrometer

LDM-B2

External dimension 200×150×80(mm)

Air purge unit for Laser Micrometer

Laser Micrometer ・ Display part specification list

400 scan type

400/2000 scan type (Note 1)

○: Yes, ×: none, -: not applicable

			LDM-210	LDM-210EX	LDM-130	LDM-130EX
CAD file
Number of measurement axes			1 Axis Only	2 Axis Maximum	1 Axis Only	2 Axis Maximum
Number of samples			400/2000 scan type
Average times			1 to 2048 times (12 steps)
Measurement mode			Arbitrary edge measurement
Wall thickness calculation function			-	-	-	-
View	Measured value display Device		7 segment LED
	Number of display digits		5 digit maximum
	Computation contents		EX mode by using 2 devices	①Average(X/Y)/2 ②Difference ③Ratio X/Y ④Mesurement of large diamiter	-	["1", "average: (X + Y) / 2 2 "," Difference: X - Y 3 "," ratio: X / Y 4 "," (XY) / 2 5 "," X + Y 6 "," large caliber measurement "]
	Computation content display		○(EX mode)	○	-	○
	Work position monitor		Displayed in 8 LEDs
Analog output	Number of output channels		1 channel
	Output performance		Maximum ± 10 V, resolution 12 bits (= about 10 mV resolution), output impedance about 100 Ω, deviation / absolute value switching
	Output gain		1 μm to 1 m / V (10 times step)
Digital outer diameter control connection			○	○	○	○
Center value setting			5 digit		5 digit segment LED display
Upper / Lower limit tolerance setting			5 digit		4 digit segment LED display
Contact output			-	-	Displays the maximum value or the minimum value of averaged value of measured data
USB connector			-	-	Setting Data load/save via USB Memory
Contact output	Upper and lower limit contact outputs		1 "a" contact × 2
	Error contact output		1 "b" contact × 1 (Closed when power is OFF)
	Contact rating		AC 250V 2A (resistance load)
Laser remote terminal			○	○(X/Y common)	○	○(X/Y common)
Hold terminal			○	○(X/Y common)	○	○(X/Y common)
Edge monitoring function			○	○	○	○
Self-diagnosis function			○	○	○	○
Multi-point calibration function			○	○	○	○
Trigger function (Max / shake etc.)			○	○	×	×
Offset function			○ (Since ver 2.15)	×	×	×
Zero set function			○	×	×	×
Unit switching function			×	×	×	×
Program function			×	×	×	×
Graph display			×	×	×	×
RS-232C communication			○(Standerd equipment)		○
RS-485 communication			Optional		Standerd equipment [Modbus RTU 2 line type]
CC-LINK			-	-	Optional
Ethernet-IP			-	-	Optional
BCD output			Optional		6 digit Optional
Pair Detection Code Cord Length			Standard 5 m, maximum 30 m (Maximum 120 m if cable extension box is used)
Power supply			AC 100 to 240 V free power supply 50/60 Hz
Power consumption			15VA or less		20VA or less
Operating envirornment			Temperature: 0 to 45 ° C, humidity: 35 to 85% RH (without condensation)
Outline dimension (W × H × D [mm])			144 × 72 × 191 [mm]
Weight			Approx 1.5 kg	Approx 1.6 kg	Approx 1.8 kg

Laser Micrometer・Display

Laser Micrometer / Deflection Micrometer

Mearsuring target item	Cylindrical articles such as rubber rolls, metal rolls, pipes,
CAD file	304H specification
OD	Φ 1 to Φ 80 (outer diameter measurement range)
測定分解能	1μm
Repeatability	Outer diameter: ± 2 μm
	Runout width: ± 2 μm
Outer diameter accuracy	± 5 μm (when Φ 40 mm or less)
Runout accuracy	Within 7 μm
Measurement object length range	80 mm to 320 mm (Distance between work bearings)
Work receiving	Bearing receiving
Work rotation speed	(At the time of Φ 10 mm work) about 3 turns The rotation control method is a speed control motor driving method
Work weight	5 kg or less
Outer diameter ・ runout width Measuring base weight	19kg
System weight	25kg
Power supply	AC 100 V ± 10% 50/60 Hz 40 VA

※In case of Φ25mm, LDM-303H-SP is applicable

＊ The actual size of the printer paper is about 57 mm wide.

LDM-WTM specification

EM series / Eccentricity monitor

Common specification

Individual specification

Model No.		EM-302B (Build-to-order manufacturing)	EM-303B (Build-to-order manufacturing)	EM-304A (Build-to-order manufacturing)	EM-304B (Build-to-order manufacturing)
Detection unit		EM-302B	EM-303B	EM-304A	EM-304B
Controller unit		EM-200B (Build-to-order manufacturing)
Display unit		EM-PC2 (Build-to-order manufacturing)
Power Amplifier		EM-1000 (Build-to-order manufacturing)
Excitation unit		EM-800 (Build-to-order manufacturing)		Equipment on the main body	EM-125 (Build-to-order manufacturing)
dxf format CAD file	Measurement unit	EM-302B	EM-303B	EM-304A	EM-304B
	Control unit	EM-200
	Excitation unit	EM-800		---	EM-125
PDF format CAD file	Measurement unit	EM-302B	EM-303B	EM-304A	EM-304B
	Control unit	EM-200
	Excitation unit	EM-800		---	EM-125
Condition of measured electric wire	Finish OD (mm)	0.3 to 5[*1]	0.3 to 15	0.8 to 30	0.8 to 45
	Outer diameter of core wire (mm)	0.1 to 3[*2]	0.1 to 10	0.5 to 20	0.5 to 35
	Outer diameter accuracy [*3]	±0.002mm	±0.002mm	±0.005mm	±0.005mm
	Eccentricity accuracy	±0.01mm[*4]	±0.015mm[*4]	±0.02mm[*5]	±0.03mm[*5]
General outline Size	Detection unit	180 x 175 x 60.4 [mm]	225 x 260 x 64.4 [mm]	526 x 530 x 348 [mm]	606 x 606 x 353 [mm]
	Control unit	202 x 82 x 100 [mm]
	Display unit	316 x 256 x 49.2 [mm]
	Power Amplifier	280 x 137 x 281 [mm]
	Excitation unit	119.3 x 124.6 x 144 [mm]		---	290 x 275 x 203 [mm]
weight	Detection unit	2kg	6kg	38kg	57kg
	Control unit	1.9kg
	Display unit	3.6kg
	Power Amplifier	5kg
	Excitation unit	2.2kg		---	15kg

[*1] Up to 5 mm can be measured depending on usage.
[*2] Up to 3 mm can be measured depending on usage.
[*3] This condition applies to X axis and Y axis respectively.
[*4] Measurement accuracy is guaranteed when the center position of the electric wire satisfies the condition within ± 2 mm of the center position.
[*5] Measurement accuracy is guaranteed when the center position of the electric wire satisfies the condition within ± 5 mm of the center position.

Control unit

It detects irregularities in the object.

Features

• It is a device that detects the change in the size of the shadow blocked by the measuring object.
• Surface Variation can be detected in all production lines such as pipes in general, vinyl cable, communication cable, power cable, plastic, rubber and glass rod etc.
• It is high speed / continuous detection by non-contact.
• It is easy to handle.

Typical surface variation

It measures the outer diameter of the object.

Laser Micrometer LDM series combines the Scanning Unit and the Display Unit according to the various application.
High-performance and low-cost measurement system can be constructed. In response to the voice saying "correspond to every outer diameter", from ultra thin diameter of 0.02 mm to large diameter of several meters, we have a range of models that correspond to every outer diameters.

Scanning Unit

Features

• A rich lineup will accommodate large diameters ranging from 0.02 mm to several meters.
• There are also multi-directional coaxial type including orthogonal 2-axis type.
• There is also a type of a full circumference measurement with swinging.
• It corresponds to various installation places since there is a separate type.
• Transparent objects can also be measured since there is no influence of external light such as sunlight.
• It is possible to measure the object up to 2000 ℃ by option remodeling.
• An Air purge unit is also available as an option (for some models only)

Display

Features

• Supports CC-LINK(V2) (130/130EX Option)
• Supports EtherNet / IP (130/130EX Option)
• MODBUS-RTU(2 Lines)(130/130EX)
• Able to read and write setting value with USB memory (130/130EX).
• Supports RS-485 interface (option).
• Instantaneous value display and calculation of maximum, minimum, average in normal measurement.
• Calculation of average, difference, sum, ratio, flatness, etc. in multi-axis measurement.
• Instantaneous value display and calculation of maximum, minimum, and average in full circumference measurement.
• Large diameter measurement.
• Sheet thickness measurement.
• Measurement with multiple lines.
• Measurement of average wall thickness.
• Outer diameter control by combination with Dia. control unit.
• Various control and data collection by combination with PC and PLC.
• BCD output, RS-232C interface, analog output (BCD output is an option).
• There are Signal Extender (LDM-201, LDM-202) that extend the connection cable to the Scanning Unit, and
  Signal Distributer (LDM-205, LDM-206).

Products applying Laser Micrometer

Outer diameter / deflection width measuring device (system)

LDM-WTM / Pipe ・ tube outer diameter thickness measurement system (desk type)
(Build-to-order manufacturing)