TM / Surface Variation Detector

 
Fine wire counterpart (Measurement object diameter: Φ 0.02 to 3 mm, 0.02 to 5 mm)
Model No. TM-503W TM-1100XY TM-1003W TM-1104W
CAD file
Power supply unit (PW-02)

[*1]

Power supply unit (PW-01)

[*1]

Power supply unit (PW-02)

[*1]

Power supply unit (PW-01)

[*1]
Direction of detection 3 directions 2 directions 3 directions 4 directions
Measurement method Double slit infrared LED projection type
Adaptive work outer diameter φ0.02 to 3 mm φ0.02 to 10 mm φ0.02 to 5 mm φ0.02 to 10 mm
Unevenness detection range 0.02 to 1 mm
Unevenness detection accuracy Maximum setting within ± 1%
Slit length 6 mm 18 mm 12 mm 18 mm
Slit width 0.1 mm 0.5 mm
Linear speed [*1] 5 m / min to 2000 m / min 1 m / min to 1500 m / min
Recorder output ± 0.2 V / 0.1 mm ± 1 V / 0.1 mm ± 0.5 V / 0.1 mm ± 1 V / 0.1 mm
Alarm output Uneven red LED lit, Relay contact output (AC 250 V 2A resistive load)
Alarm time [*2] 0.1 seconds 0.5 seconds 0.1 seconds 0.5 seconds
Operating temperature -5 to 50 ° C (without condensation)
Power supply [*3] DC ± 15 V AC 100V
50/60 Hz
DC ± 15 V AC 100V
50/60 Hz
Power consumption 6VA 10VA 6VA 10VA
Outline Dimensions (mm) 150 × 140 × 40 260 × 265 × 60 150 × 140 × 40 350 × 280 × 55
Weight 0.8kg 2.5kg 1kg 5kg

[*1] PW-01 is a power supply dedicated to TM-1003W.PW-02 is a power supply for both TM-503W and TM-1003W.
(The enclosures are the same size for PW-01 and PW-02.)
[*2] Applicable line speed range changes depending on the hight of lump.
[*3] Alarm output can be hold by option
[*4] AC200V power supply specification is also available as an option.

Medium wire counterpart (Measurement object diameter: Φ 0.1 to 35 mm)
Model No. TM-3001W TM-3002W TM-3004WA TM-3008W
(TM-3004WA)
(TM-3004WB)
TM-3016W
(TM-3004WA)
(TM-3004WB)
(TM-3004WC)
(TM-3004WD)
CAD file
Direction of detection 1 direction 2 directions 4 directions 8 direction 16 directions
Measurement method Double slit infrared LED projection type
Adaptive work outer diameter φ 0.1 - 35 mm
Unevenness detection range 0.05 to 10 mm
Unevenness detection accuracy Maximum setting within ± 1%
Slit length 48 mm
Slit width 1 mm
Linear speed [*1] 1 m / min to 1500 m / min
Recorder output ± 0.1 V / 0.1 mm (for each axis)
Alarm output Uneven red LED lit, Relay contact output (AC 250 V 2A resistive load)
Alarm time [*2] 0.5 seconds
Operating temperature -5 to 50 ° C (without condensation)
Power supply [*3] AC 100 V 50/60 Hz
Power consumption 5VA 10VA 10VA 20VA 40VA
Outer dimension 260 × 90 × 41 [mm] 260 × 260 × 60 [mm] 370 × 355 × 60 [mm] 370 × 355 × 120 [mm] 370 × 355 × 240 [mm]
Weight 1.5kg 3kg 6kg 12kg 24kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

Bold wire counterpart (Measurement object diameter: Φ 0.1 to 60 mm)
Model No. TM-4001 TM-4002 TM-4004A TM-4008
(TM-4004A)
(TM-4004B)
TM-4016
(TM-4004A)
(TM-4004B)
(TM-4004C)
(TM-4004D)
CAD file
Direction of detection 1 direction 2 directions 4 directions 8 direction 16 direction
Measurement method Infrared LED projection type Double slit infrared LED projection type
Adaptive work outer diameter φ 0.1 - 60 mm
Unevenness detection range 0.05 to 10 mm 0.15 to 10 mm
Unevenness detection accuracy Maximum setting within ± 1% Maximum setting within ± 2%
Slit length 70mm
Slit width 1.5mm
Linear speed [*1] 1 m / min to 1000 m / min
Recorder output ± 0.1 V / 0.1 mm (for each axis)
Alarm output Alarm red LED on, Relay contact output (AC250V 2A resistive load) LED lighting (concave: yellow / convex: red), relay contact output (AC 250 V 2A resistive load unevenness output separately)
Alarm time [*2] 0.5 seconds
Operating temperature -5 to 50 ° C (without condensation)
Power supply [*3] AC 100 V 50/60 Hz
Power consumption 10VA 20VA 30VA 60VA 120VA
Outer dimension 450 * 120
× 50 [mm]
640 * 560
× 160 [mm]
807 * 674
× 136 [mm]
807 * 674
× 272 [mm]
807 × 680
× 424 [mm]
Weight 3kg 25kg 38kg 76kg 152kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

Applicabe to extra thick wire (Measurement object diameter: Φ 1 mm to 80 mm, 1 to 130 mm)
Model No. TM-6004A TM-6008
(TM-6004A)
(TM-6004B)
TM-7003A TM-7009
(TM-7003A)
(TM-7003B)
(TM-7003C)
CAD file
Direction of detection 4 directions 8 direction 3 directions 9 direction
Measurement method Single slit white tungsten lamp floodlight type
Adaptive work outer diameter φ 1 to 80 mm φ1 to 130 mm
Unevenness detection range 0.2 to 10 mm
Unevenness detection accuracy Maximum setting value within ± 2%
Slit length 95 mm 135 mm
Slit width 1.5 mm
Linear speed [*1] 0.3 m / min to 500 m / min
Recorder output ± 0.1 V / 0.1 mm (for each axis)
Alarm output LED lighting (concave: yellow / convex: red), relay contact output (AC 250 V 2A resistive load unevenness output separately)
Alarm time [*2] 0.5 seconds
Operating temperature -5 to 50 ° C (without condensation)
Power supply [*3] AC 100 V 50/60 Hz
Power consumption 30VA 60VA 30VA 90VA
概略外寸 720 x 660
× 153 [mm]
720 × 660
× 306 [mm]
990 × 930
× 125 [mm]
990 × 930
× 375 [mm]
Weight 38kg 76kg 60kg 180kg

[*1] Applicable line speed range changes depending on the hight of lump.
[*2] Alarm output can be hold by option
[*3] AC200V power supply specification is also available as an option.

In addition to this, you can also prepare products such as TM-6020 (20 axis) and other multi-axis products.

Gauge Fixture / Calibration gauge unit for Surface Variation Detector
Calibration gauge unit
Gauge outer diameter (mm) Model Accuracy
Φ1.0 TMG-10 ±1μm
Φ0.5 TMG-05 ±1μm

Note) It can be available down to Φ0.1.

Gauge Fixture and corresponding gauge unit table
Target Model Calibration gauge to use Mounting jig type
TM-1000S TMG-05 01
TM-1003 TMG-05 02
TM-1000XY TMG-05 03
TM-1004 TMG-05 04
TM-1100XY TMG-05 05B
TM-1003W TMG-05 06B
TM-1104W/TMS-1104W TMG-05 07B
TM-503W TMG-01 16B
TM-3001W TMG-10 08B
TM-3002W TMG-10 09
TM-3004W TMG-10 10B
TM-3008W TMG-10 10B
TM-3016W TMG-10 10B
TM-4001/4001W TMG-10 ----
TM-4002 TMG-10 12B
TM-4002W TMG-10 17B
TM-4004 TMG-10 13B
TM-4008 TMG-10 13B
TM-4016 TMG-10 13B
TM-6004 TMG-10 14B
TM-6008 TMG-10 14B
TM-6016 TMG-10 14B
TM-7003 TMG-10 15B
TM-7009 TMG-10 15B
Example of calibration method (TM-3004W)
 

Although our detectors are calibrated at the time of shipment, when it is necessary to perform calibration for checking the sensitivity at the time of inspection etc., please perform calibration according to the following method with the calibration gauge unit. The calibration gauge unit to be used is "TMG - 10, Gauge Fixture 10B".

** Before calibration, please be sure to clean the glass filter of the projecting / receiving part and warm up for 10 minutes.

I will explain with 1 axis as an example.

  • Set the Gauge Fixture according to the axis for calibration (this time, 1 axis). (The figure below)
  • Set the level setting dial to "1.00".
  • Insert the gauge tip quickly into the center of the measuring range. At this time, please insert gauge so as not to be inclined as much as possible.
  • When the gauge tip is inserted while repeating the insertion several times, adjust the gain setting VR of 1 axis the lowest to light up the detection alarm lamp.(herein after lamp)
    * It is not abnormal although the lamp may light up when extracting the tip of the gauge.
    * Set an interval of about 3 seconds after the lamp is turned off when repeating the insertion of the gauge tip.
    * VR for gain setting increases sensitivity when turned clockwise, and decreases when turning it counterclockwise.
  • Change the level setting dial to "1.03".
  • Repeat the insertion of the gauge tip in the same way.Now adjust the VR for 1 axis gain adjustment so that the lamp does not light up when inserting the tip of the gauge.
  • The calibration will be completed after repeating steps (2) - (6) several times to light up at "1.00" and not light up at "1.03".
For Thin Wire
 
 
Outer dimension[W * H * D] 150×140×40(mm)
TM-503W
  Outer dimension[W * H * D] 260×265×60(mm)
TM-1100XY
  Outer dimension[W * H * D] 150×140×40(mm)
TM-1003W
         
       
Outer dimension[W * H * D] 350×280×55(mm)
TM-1104W
       
 
For Medium Wire
 
 
Outer dimension[W * H * D] 260×90×41(mm)
TM-3001W
  Outer dimension[W * H * D] 260×260×60(mm)
TM-3002W
  Outer dimension[W * H * D] 370×335×60(mm)
TM-3004WA
         
 
   
TM-3008W   TM-3016W    
 
For Thick Wire
 
 
Outer dimension[W * H * D] 540×160×100(mm)
TM-4001
  Outer dimension[W * H * D] 630×560×160(mm)
TM-4002
  Outer dimension[W * H * D] 807×674×136(mm)
TM-4004
         
 
   
TM-4008   TM-4016    
 
 
Applicabe to extra thick wire
 
 
Outer dimension[W * H * D] 720×660×153(mm)
TM-6004A
  TM-6008   TM-7003A
         
       
TM-7009        
 
 

 

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