Calibration Gauge/Gauge Pin Unit/Fixture Guide for Surface Variation Detectors

 
Calibration Gauge
Gauge outside dia.(mm) Gauge pin Unit Accuracy
Φ1.0 TMG-10 ±1μｍ
Φ0.5 TMG-05 ±1μｍ
 

[ *] Φ0.5mm or less can be made for Φ0.1mm.

 
Gauge pin Unit Fixture and Gauge pin Unit
Model Use for gauge pin Unit Model of 
Gauge pin Unit Fixture
TM-1000S TMG-05 01
TM-1003 TMG-05 02
TM-1000XY TMG-05 03
TM-1004 TMG-05 04
　    
TM-1100XY TMG-05 05B
TM-1003W TMG-05 06B
TM-1104W/TMS-1104W TMG-05 07B
　    
TM-503W TMG-01 16B
　    
TM-3001W TMG-10 08B
TM-3002W TMG-10 09
TM-3004W TMG-10 10B
TM-3008W TMG-10 10B
TM-3016W TMG-10 10B
　    
TM-4001/4001W TMG-10 ----
TM-4002 TMG-10 12B
TM-4002W TMG-10 17
TM-4004 TMG-10 13B
TM-4008 TMG-10 13B
TM-4016 TMG-10 13B
　    
TM-6004 TMG-10 14B
TM-6008 TMG-10 14B
TM-6016 TMG-10 14B
　    
TM-7003 TMG-10 15B
TM-7009 TMG-10 15B
TM-7012 TMG-10 15B

Example of calibration method (TM-3004W)

　　The detector is provided a calibration before the delivery.  However, if another calibration is required in order to assume the detecting sensitivity at the examination, you have to follow the method mentioned below to make it correctly, using a calibration gauge pin unit. (Calibration Gauge Pin Unit No.TMG-10 and Gauge Pin Unit Fixture No.10B are the optioned items).

**Be sure to warm up the detector for 10 minutes and clean the glass filter of the emitter and the receiver before calibration.

Calibration procedure for #1 axis.
 

1. Place the Gauge Pin Unit Fixture into the Detector with "arrow" mark setting to the #1 axis. (ref. Fig.).

2. Set Variation Detecting Level Setter at "1.00".
3. Insert the point of Gauge Pin Unit into the center of detecting area smoothly and quickly but in the horizontal manner against the detecting area.

4. While repeating the insertion, adjust #1 axis Gain Adjustment VR at the minimum level where the variation detection alarm lamp turns on at the time when the Gauge Pin Unit is inserted. Variation Detection Alarm Lamp turns on at the time when the point of Gauge Pin Unit is inserted.

    *The Variation Detection Alarm Lamp would turn on occasionally when the point of Gauge Pin Unit is pulled out, but this              phenomenon shall be ignored.

    *While repeating the insertion, take interval of 3 seconds after Variation Detection Alarm Lamp turns off.

    *Sensitivity comes up by turning Gain Adjustment VR clockwise and comes down by turning it anti-clockwise.

 

5. Set Variation Detecting Level Setter at "1.03".

6. Repeat the insertion and adjust #1 axis Gain Adjustment VR at the level where Variation Detection Alarm Lamp does not turn on at the time when the point of Gauge Pin Unit is inserted.

7. Repeat the procedure (2) through (6). And, the calibration has been finished properly if Variation Detection Alarm Lamp turns on at the level "1.00" and turns off at the level "1.03".

Follow the above procedure to calibrate other axes, placing Gauge Pin Unit Fixture into the Detector with "arrow" mark setting to the axis to be calibrated.
 
 

 

 

LDM-PCEX2 - Laser Diameter Measurement System

LDM-PCEX2 is a software application that takes the result measured using Takikawa's laser diameter from the display part into the PC by serial communications (RS-232C), and to file the graph print and the measurement result

 

Encoder system unit (option)

This unit greatly enhances the function of the LDM-PCEX2:

・ Start/Stop of measurement data recording can be done by external switch , output  ,  reading of a rotarly encorder. 
・This has USB <-> RS-232C converter .  Even if PC has no RS-232C , connectable by USB cable.

 

Quality Control Application

The application reads the data acquired by LDM-PCEX2 and creates a quality control valiue and various graphs. The process variation.of the products can be grasped and can be judged objectively with a quality control index.

 

SPECIFICATIONS

 
 Model LDM-PCEX2
 PC/OS to be used  Meet the forrowing requirement.

 IBM PC compatible (DOS/V machine): CD-ROM should be able to be used.

 USB port or a parallel port is installed in the main body, and operate.

 Microsoft　Wndows Vista(checked by 32bit type), 7 (32bit/64bit) , 8 (64bit) ,8.1(64bit)　

*(Checked only Japanese Version)
 Corresponding Model  Connected by TAKIKAWA's LASER DIAMETER
 Communication Rate  An initial value is 9600bps.
 Data Bit Length  8bits
 Stop Bit Length  1bit
 Parity Bit  None
 Function

 Measurement Value Display, Peak value display, Measurement value state display

 Data  writing , Graph Drawing and printing function.
 Store file format  CSV style（text file）

 

 
 Type Encorder system unit (Option)
 Max. clock frequency  ２ｋｐｐｓ
 Count sensor power supply  DC+12V　Max80mA
 Relay contact（"a" contact, AC250V Resistance load 2A）
 Monitor output
 Communication  PC side: USB　B type　LDM display side:　RS-232C
 Power supply  AC100 - 240V Free power supply 50/60Hz, 3VA or less
 Ambient condition  Temperature:0 - 45 degree centigrage, 
 Humidity:35 - 85%RH(No condensation)
 Weight

 Estimated: 470ｇ
 Outside dimention  140(W) * 60(H) * 100(D)[mm]

 

 
  Quality control application
 Measurement Display

 Displays acguired measurement data as graph:

  1. Displays all maximum/minimum in every section in display.
  2. The average value plot of each section
 Histogram  It is possible to see the variation state of measured value visually.
 Quality Control Index  Calculated values, such as the maximum/minimum, an average / standard deviation  value, distribution/deviation, and a process capability index (Cp/Cpk), are displayed.
 Graph display  Selection is arbitrarily possible in display ch selection convenient to print or a plot color.
 

* In Windows vista,7, 8, 8.1 the company name and the product name that has been described to Microsoft Corporation and other        this papers are the registered trademarks or trademarks of each company.
* The specification is a previous notice and might change.

 

Example of screen under measurement when LDM-110EX is used

 

Example of screen of making it draw to simultaneous 3 channels in graph
 

Example of the use of an encoder system unit

 

・The ability to count pulses from the rotary encoder is added by using an optional encoder system unit. The horizontal axis of the       graph generally is time display, by using this option, it is possible to display the horizontal axis of the graph distance is possible.

    RS232C port is also provided together can also be connected to the LDM　display unit.

 

Constitution
Connected as shown below each device and the encoder system unit.

 

・Rotary encorder and recording On/Off switch can be connected in accordance with the needs of customers.
 
 

 

 

Please read before using the printer

 

*The mechanisms in printers are consumables. Even within the warranty period, please note that certain cases are not covered.


* Precautions

  • ・Please do not because the printing in the state that does not put the paper may cause a malfunction.
  • ・Please use the always FEED switch when the paper feed. Pull the paper without the FEED switch and may cause a malfunction.
  • ・Please do not drop or hit the printer.
  • ・Be decomposed by yourself, be repaired, please do not absolutely.
  • ・Please not wet a printer.
  • ・Please do not use it to remove the panel.
  • ・When you pull in reverse printing paper from the pledged opening, please do not it will be cause of failure.
  • ・When the printer to is wrong ( When it is smoke or a strange sound or smell ), immediately turn off the power, make sure that the     abnormality is not continuing.

 

* Attention of the handling of the thermal paper:
・Thermal paper is a special paper which surface has been specially treated with chemicals and it is to be black by thermal                 chemical reaction.　　　

  • ・Please save it in the dry cool and dark spece.
  • ・Please do not scrape the hard thing, do not place near organic solvents.
  • ・Do not touch a long time to vinyl chloride film, eraser and adhesive tape.
  • ・Do not overlap the diazo and wet copy immediately after copying.
  • ・Do not use chemical glue when gluing.
  • ・Heat-sensitive paper by adhesive tape might be discolored. Be sure to stick the back 
        with double-sided tape or the like.
  • ・When you touch by hand that in sweaty, there is that blurred the record or fingerprint.
  • ・Please use the specified thermal paper.

 

* Installation

  • ・Installation of printer please use between from the horizontal to the vertical.
  • ・Use or storage in the following places, it will be cause of failure.
    ・Do not install.

　　　　・　A place with much mine dust and strong vibration.
　　　　・　The place of electromagnetic noise and occurrence of corrosive gas.
　　　　・　The place where is exposed to derect sun, or where there is a lot of moisture and oil.
　　　　・　The place where the temperature  is more than 40℃ and less than 0℃ of place.
　　　　・　The place where relative humidity is more than 80％.
　　　　・　The place where you can have sudden temperature change and consider dew condensation.
 
 

 

 

RS-Printer - Printer for Laser Diameter
 
RS-PRINTER takes through the RS-232C interface and prints the display value from Takikawa’s Laser Diameter. The LDM-PCEX2 software collates the results and transfers the results to a PC through RS-232C.

SPECIFICATIONS

 
 Type Printer for LASER DIAMETER
 Model RS-PRINTER
 Printer  Thermal type, 20 digit, 58mm wide
 Corresponding model

 Connected by TAKIKAWA's LASER DIAMETER

 LDM-110、110EX、210、210C、1000、1000EX
 Communication rate  Difference depending on the model. An initial value is 9600bps.
 Power supply  AC100 - 240V Free power supply 50/60Hz, less than 8VA
 Outside dimention  180(W)×90(H)×210(D)[mm]
 Ambient condition  Temperature:0 - 45 degree centigrage, Humidity:35 - 85%RH(No condensation)
 
*Please read before using the printer
 
 

 

 

LDM-100QC - Quality Control Printer

A unit to print out statistical calculating value necessary to quality control such as average, standard deviation, histogram, etc.

Click here (LDM-PCEX2)

 
SPECIFICATIONS
 Model  LDM-100QC
 Input  BCD data input
 (RS-232C or Analog deviation voltage is also available by option.)
 Setting  items  Center value, Upper value, Sampling method, Sampling period,
 No. of data, Histogram width, Date
 Battery back-up
 Printer  Thermal type. 27-digit. 58mm wide

 Print out contents

  Each set item, T-graph(Real time), Histogram, No. of data, Max. value, Min. value,  Range,  Average, Standard deviation, Variance, Deviation, Process capability index,  Bias for  specification
 Display  20 digits * 2 lines LCD with Back light
 External  input  Start/Stop, Hold(Trigger)
 Power  supply  AC100 - 240V Free power supply 50/60Hz, less than 10VA
 Outside dimension  350(W) * 99(H) * 331(D)[mm]
 Weight  3.5kg
 Accessory cable  BCD cable 1pcs.
 Ambient condition  Temperature: 0 - 45 degree centigrade, Humidity:35 - 85%RH(No condensation)
* Please read before using the printer
 
 

 

  1. Takikawa | Quality Control | Counting Event Printer(Simplified)
  2. Takikawa | Detector | Joint Detector/Wire-Breaking Detector
  3. Takikawa | Detector | Surface Variation Detector with Noise Cancelling Function
  4. Takikawa | Detector | Surface Variation Detector

Page 2 of 3