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New: Automated inspection of curved surfaces
The compact deflectometry sensor is guided over the measurement object by a robot. The sensor enables the inspection of objects whose geometry requires several measuring positions. The defects found are evaluated and displayed in the 3D model.
Details
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Fast and high resolution measurement on large surfaces up to 210 x 86mm
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Ideal for high-gloss parts with complex geometries, e.g. car attachments
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Comprehensive software
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Customer-specific modifications on request
Scope of supply
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Complete system incl. robot, sensor & evaluation unit, housing
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Software package for the adjustment and evaluation of measurements
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back to product group "Inspection system for shiny surfaces" |
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New: Inspection system for shiny surfaces
reflectCONTROL Compact has been specifically developed for the inspection of shiny surfaces. The system projects a striped pattern onto the measurement object. Defects on the surface cause deviations from the striped pattern which are recorded by cameras and evaluated by software.
The fully integrated system is available in two versions that each provides different measuring fields. The 2D version is used for pure defect recognition on reflecting surfaces. In addition, the 3D version allows for the measurement of reflecting surfaces at submicrometer accuracies. This device is also used in individual operations (e.g. laboratories) as well as directly in production lines.
Details
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Fast and high resolution measurement on large surfaces up to 265 x 110mm
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Versions for defect recognition or 3D reconstruction
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Proven technology for offline inspection and integration into processing lines
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Interfaces: USB, VGA, Ethernet, Digital I/O
Application examples
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Inspection of touchscreens for smartphones and tablets
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Defect detection on car attachments and interior components
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Measurement of telescope mirrors and lenses
RCC130 is used for defect recognition and measurement of defects.
RCC100 and RCC110 are used for pure defect recognition.
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back to product group "Inspection system for shiny surfaces" |
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Deflectometry sensor for 3D measurements of shiny surfaces
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The reflectCONTROL RC130 is intended for shape measurements of shiny objects. This sensor displays a striped pattern which is mirrored by the surface of the measuring object into the sensor cameras. The sensor provides a 3D image of the surface which allows for the topology of the components (e.g. flatness, deflection, curvature) to be determined. The RCS130 model is specially optimized for measurement and inspection tasks, e.g., in production lines. Moreover, the sensor has a GigE Vision interface that offers GenICam compliant data.
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Surface inspection of shiny components
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The reflectCONTROL RCS110-245 with integrated controller is designed for stationary measurements or integration into machines. This compact sensor detects anomalies on shiny surfaces which are processed and displayed as reflectivity and curvature image by software. GigE Vision enables the transfer of surface images to a wide range of image processing software packages for further analyzes. |
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3DInspect software for 3D measurement tasks and inspection
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The 3DInspect software is a powerful tool for sensor parameter set up and industrial measurement tasks. This software transmits the measurement data from the sensor via Ethernet and provides the data in three-dimensional form. This 3D data is further processed, evaluated and assessed with 3DInspect measuring programs on the PC and, if necessary, logged and transmitted via Ethernet to a control unit. If required, these 3D data can be saved with the software. Furthermore, the set up and configuration of the sensor is possible via the software. |
Software integration via Micro-Epsilon’s 3D-SDK
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reflectCONTROL is equipped with an easy-to-integrate SDK (Software Development Kit). The SDK is based on the GigE Vision and GenICam industry standards including the following function blocks:
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 Network configuration and sensor connection
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Comprehensive sensor control
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Control of image transfer
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Management of user-defined parameter sets
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C++ example programs and documentation
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Endoscopy accessories
All endoscopes can be equipped with extensive accessories. Different light sources provide stationary or mobile illumination of the inspection objects. Cameras allow the output ot video signals during the application of rigid and flexible endoscopes with eyepieces. When it comes to visualization, special monitor support. Many different adapter allow enlarging the field of applications.
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Light sources for endoscopes
Endolight FOT light sources are the universal solution when it comes to external light sources for endoscopic applications. The high light output and simple operation facilitate optimal inspection results. There is a wide range of light sources, either halogen, LED or xenon illumination.
Even for the stationary illumination Endolight FOT light sources are used. In connection with fiber-optical light conductors they give support for the illumination of inaccessible objects.
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Top-Line flexible top piece camera – ELTROTEC Flexcam
The ELTROTEC Flexcam provide maximum flexibility for video endoscopic applications. The camera is simply plugged onto any 32 mm eyepiece and thus can be used on flexible or rigid endoscopes. For this reason the camera can be connected to endoscopes ever and anon.
The Flexcam provides a special optics and an integrated CCD video chip which records the image information. The camera is connected to the 3.5" PVM handheld monitor (p. 43) by means of a 5 pole cable.
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Fiber-Optic Lighting Units
Fiber-optic lighting units are used to facilitate the static illumination of objects. A range of attachments enable inaccessible objects to be accessed and illuminated. Light source, light conducting cable and attachment produce an effective lighting unit.
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Cameras
Analogs cameras and USB cameras are used in order to equip endoscopy with a video system. The high resolution cameras offer all advantages, such as image recording or subsequent evaluation, of common video endoscopes.
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Monitors for video endoscopes
Robust monitors which offer high color brilliance are used for the result visualization during the application of video endoscopes. The 3,5” handheld device mirrors the mobile beginner unit for fast and flexible applications. The 10” industrial monitors offer very accurate and precise results in the stationary operation. Maximum comfort is offered by the 17” model.
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Video Endoscopes - ELTROTEC Video
ELTROTEC endoscopes are highly developed optical devices that have been specially designed for use in the industrial field. With a flexible or rigid probe the endoscopes allow a direct image representation via connected PC or handheld display. Thanks to their design, construction and special production technique they are ideally suited for use in the industrial field. An almost limitless variety of inspection tasks can be carried out using the broad range of features of each individual device and the extensive product programme.
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Top-Line Video flexible endoscope
The Top-Line video endoscope enables you to gain new insights into the inner life of machines, plants and cavities without the need to disassemble them.
Thanks to flexible insertion, 2 or 3 x angled offset and the excellent optics, with the video endoscope you can identify weak points and problems easily and in good time, enabling you to take preventative measures in a targeted manner.
Illumination is provided by a battery powered LED light source with high light intensity.
Features:
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Ø 4 mm, 6 mm
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Lengths: 1,500 mm to 6,000 mm
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For continuous industrial operation
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Flexible probe tip angles
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Battery powered
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Digital Zoom
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Image mirroring
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Top-Line semi flexible Video endoscope
The Top-Line semi flexible video endoscope is the right choice for applications requiring easy operation and mobility. The robust semi flexible probe tip is sheathed with stainless steel and contains an adjustable LED light source at its tip. A 90°-prism head can be added for more flexibility. Images or video sequences can be stored on a SD-card.
Features:
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Ø 8 mm
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Lengths: 1,500 mm to 12,000 mm
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For continuous industrial operation
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Flexible probe tip angles
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Battery powered
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Digital Zoom
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Image mirroring
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