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Aluminium
 
Measurement Product Guide
Catalog "plastics processing"
 

Inspection of the interior diameter of the extruder barrel

The idiamCONTROL sensor system precisely measures the inner diameter of bore holes such as in extruders in order to determine the wear. The idiamCONTROL is guided into the bore hole and determines the bore hole diameter while being pulled out. Wear-based tolerance violations are automatically displayed and can be output via USB.

 

Advantages

  •  Touchscreen with user-friendly software for fast evaluation directly next to the extruder
  •  Reliable measurement on up to 6 tracks
  •  Suitable for numerous extruder barrel dimensions from 32 to 180 mm diameter
  •  Diameter is directly displayed
  •  Automatic evaluation function via tolerance specifications
  •  USB interface for data output and logging
  •  Integrated function test for inspecting the condition of the measuring system
 
     
Measurement on all metals thanks to factory calibration   Easy and safe guidance directly via reinforced cable and spring-loaded rollers   Reduced service time for extruder maintenance   Targeted replacement of defective segments
 

Operating principle

The idiamCONTROL works with integrated capacitive displacement sensors. These measure the actual bore diameter over the whole length of the process part. As the axial sensor position is detected as well using a cable-length measuring system, deviations in diameter can be found quickly and reliably. In doing so, each sensor position is related to a diameter in the longitudinal axis of the bore hole. As a result, the diameter length profiles are provided in six tracks and with a spatial resolution of 1 mm. The wear is calculated from the respective diameter values using the evaluation software.
 
 

 

Aluminium
 
Measurement Product Guide
Catalog "plastics processing"
 

Non-contact thickness measurement in hot melt calender lines (thickness 30µm to 6mm)

The systems of the FTS familiy offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

 

Advantages

  •  Reduced consumption of raw materials goes along with increased quality
  •  Adaptive traversing speed
  •  Emission-free measuring technology
  •  Easy adaption in production lines
  •  Customized interfaces
 

Material parameter

  •  Film thickness 30µm up to 6mm
  •  Film width up to 3000mm
  •  Material feed up to 14m/min
 
The products of the FTS family are designed as C frame and O frame systems, equipped with extreme precise capacitive and optical measurement technology. Parasitic distance effects of the measurement are eliminated with different compensation sensors. This procedure ensures highest precision in measurement and control.
 

FTS 8101.EC                                                                                                            Industry brochure "plastics production"

The FTS 8101.EC O-frame is based on the combisensor principle equipped with non-contact capacitive sensors. The distance between sensor and film is measured with the capacitive sensor. The eddy-current sensors ensures the thickness signal by a reference measurement to a second target. The system can be integrated in the flat layer section.

Features:

  •  100% non-contact measurement principle
  •  Resolution <0.1µm
  •  Adaptable traversing speed
 

FTS 8101.EO                                                                                                            Industry brochure "plastics production"

The BTS 8101.EO O-frame is based on the combisensor principle. The system is equipped with a non-contact capacitive sensors and a Thrubeam sensor which are integrated in a traversing frame.

The eddy current sensor measures the reference distance to the measurement roll‘s metal surface. The distance from the film surface is measured by the Thrubeam sensor. Together with the reference signal the film thickness is calculated. This combisensor principle allows extreme precise measurements.

Features:

  •  Gap 22 mm
  •  Accuracy 3µm
  •  Material independent measurements
 

FTS 8101.EC                                                                                                            Industry brochure "plastics production"

The FTS 8102.EC C-frame is based on the combisensor principle equipped with non-contact capacitive sensors. The distance between sensor and film is measured with the capacitive sensor. The eddy-current sensors ensures the thickness signal by a reference measurement to a second target. The system is designed as a C-frame and can be used as a traversing unit by using the linear axis.

Features:

  •  100% non-contact measurement principle
  •  Resolution <0.1µm
  •  Adaptable traversing speed
 
 

 

Aluminium
 
Measurement Product Guide
Catalog "plastics processing"
 

Non-contact thickness measurement of thermoformed flat films (thickness 0.1mm to 6mm)

The systems of the FTS familiy series offer thickness measurements with extreme stability and accuracy. Applying them in thermoformed flat film lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

 

Advantages

  •  Reduced consumption of raw materials goes along with increased quality
  •  Adaptive traversing speed
  •  Emission-free measuring technology
  •  Easy adaption in production lines
  •  Customized interfaces
 

Material parameter

  •  Film thickness 0.1µm up to 6mm
  •  Film width up to 3000mm
  •  Material feed up to 14m/min
 
The products of the FTS family are designed as C frame and O frame systems, equipped with extreme precise capacitive and optical measurement technology. Parasitic distance effects of the measurement are eliminated with different compensation sensors. This procedure ensures highest precision in measurement and control.
 

FTS 8101.EO                                                                                                            Industry brochure "plastics production"

The BTS 8101.EO O-frame is based on the combisensor principle. The system is equipped with a non-contact capacitive sensors and a Thrubeam sensor which are integrated in a traversing frame.

The eddy current sensor measures the reference distance to the measurement roll‘s metal surface. The distance from the film surface is measured by the Thrubeam sensor. Together with the reference signal the film thickness is calculated. This combisensor principle allows extreme precise measurements.

Features:

  •  Gap 22 mm
  •  Accuracy 3µm
  •  Material independent measurements
 
 

 

Aluminium
 
Measurement Product Guide
Catalog "plastics processing"
 

Non-contact thickness measurement in hot melt calender lines (thickness 30µm to 6mm)

The systems of the FTS familiy offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

 

Advantages

  •  Reduced consumption of raw materials goes along with increased quality
  •  Adaptive traversing speed
  •  Emission-free measuring technology
  •  Easy adaption in production lines
  •  Customized interfaces
 

Material parameter

  •  Film thickness 30µm up to 6mm
  •  Film width up to 3000mm
  •  Material feed up to 14m/min
 
The products of the FTS family are designed as C frame and O frame systems, equipped with extreme precise capacitive and optical measurement technology. Parasitic distance effects of the measurement are eliminated with different compensation sensors. This procedure ensures highest precision in measurement and control.
 

FTS 8101.EC                                                                                                            Industry brochure "plastics production"

The FTS 8101.EC O-frame is based on the combisensor principle equipped with non-contact capacitive sensors. The distance between sensor and film is measured with the capacitive sensor. The eddy-current sensors ensures the thickness signal by a reference measurement to a second target. The system can be integrated in the flat layer section.

Features:

  •  100% non-contact measurement principle
  •  Resolution <0.1µm
  •  Adaptable traversing speed
 

FTS 8101.EO                                                                                                            Industry brochure "plastics production"

The BTS 8101.EO O-frame is based on the combisensor principle. The system is equipped with a non-contact capacitive sensors and a Thrubeam sensor which are integrated in a traversing frame.

The eddy current sensor measures the reference distance to the measurement roll‘s metal surface. The distance from the film surface is measured by the Thrubeam sensor. Together with the reference signal the film thickness is calculated. This combisensor principle allows extreme precise measurements.

Features:

  •  Gap 22 mm
  •  Accuracy 3µm
  •  Material independent measurements
 

FTS 8101.EC                                                                                                            Industry brochure "plastics production"

The FTS 8102.EC C-frame is based on the combisensor principle equipped with non-contact capacitive sensors. The distance between sensor and film is measured with the capacitive sensor. The eddy-current sensors ensures the thickness signal by a reference measurement to a second target. The system is designed as a C-frame and can be used as a traversing unit by using the linear axis.

Features:

  •  100% non-contact measurement principle
  •  Resolution <0.1µm
  •  Adaptable traversing speed
 
 

 

Aluminium
 
Measurement Product Guide
Catalog "plastics processing"
 

Non-contact thickness measurement in hot melt calender lines (thickness 30µm to 6mm)

The systems of the FTS familiy offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

 

Advantages

  •  Reduced consumption of raw materials goes along with increased quality
  •  Adaptive traversing speed
  •  Emission-free measuring technology
  •  Easy adaption in production lines
  •  Customized interfaces
 

Material parameter

  •  Film thickness 30µm up to 6mm
  •  Film width up to 3000mm
  •  Material feed up to 14m/min
 
The products of the FTS family are designed as C frame and O frame systems, equipped with extreme precise capacitive and optical measurement technology. Parasitic distance effects of the measurement are eliminated with different compensation sensors. This procedure ensures highest precision in measurement and control.
 

BTS 8101.NC                                                                                                           Industry brochure "plastics production"

The non-contact version thicknessCONTROL BTS 8104.NC is based on a patented pneumatic position control. This version works with the non-contact air bearing technology which allows a perfect compensation of the movement on the bubble.

Features:

  •  100% non-contact measurement
  •  Resolution <0.1µm
  •  No calibration necessary during measurement
 

BTS 8104.C                                                                                                              Industry brochure "plastics production"

The BTS 8104.C is designed for reversing measurements after the extrusion. The capacitive sensor is available with different coatings.

Features:

  •  Resolution <0.1 µm>
  •  Without reverse-frame the sensor can be used for measurement on flat films
  •  No calibration necessary during measurement
 

BTS 8100.C                                                                                                            Industry brochure "plastics production"

The BTS 8104.C is designed for measurements on flat films. The capacitive sensor is easy to adapt in existing process lines.

Features:

  •  Resolution <0.1µm
 
 

 

  1. Micro Epsilon | Inspection System | Measuring and Inspection Systems for Plastics
  2. Micro Epsilon | Measuring and Inspection Systems For Rubber and Tires | Thickness Measurement of Calenders
  3. Micro Epsilon | Measuring and Inspection Systems For Rubber and Tires | Profile Thickness Measurement of Roller Head Installation
  4. Micro Epsilon | Measuring and Inspection Systems For Rubber and Tires | Inspection of Color Codes On Treads

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