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Bearing shells thickness measurement
The quality assurance of bearing shells is determined by the extremely precise specification of several characteristics. Dimensional measured values such as thickness and diameter are also included with the surface quality in the quality inspection. Micro-Epsilon provides several systems using different technologies for the determination of the respective quality criteria.
Advantages:
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Short cycle times for in-line process
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No mechanical damages
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Wear free measurement
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Easy adaption to diffferent bearing shell diameters
Material parameter:
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Diameter 30mm to 85 mm
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Width 15mm to 60mm
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Thickness 1.5mm to 5mm
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BS 8251.I
The system for bearing shells thickness measurement is an in-line system for non-contact wall thickness and profile measurement of bearing shells for automotive use. The air cushioning and the completely automatic transport make it possible to inspect up to 60 shells per minute.
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BWS 8202
The system for bearing shells thickness measurement is an in-line system for non-contact wall thickness and profile measurement of bearing shells for automotive use. The air cushioning and the completely automatic transport make it possible to inspect up to 60 shells per minute.
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back to product group "Measuring and inspection systems for metal" |
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Non-contact inspection of extruder bores
Applying the IDS 8100.C the diameter of case bores of extruders can be detected precisely. The wear of the machine which has been generated due to abrasive raw material, temperature and pressure can be controlled without contact.
Advantages:
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Significant reduction of the service time
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Allows the exchange of defective segments
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Suitable for all metals without further calibration
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Local evaluation with touchscreen controller
Material parameter:
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Housing diameters from 40 mm to 180 mm
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Diameter variantions 8 or 16 mm
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Suitable for all metals
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IDS 8100.C
The IDS 8100.C works with integrated capacitive displacement sensors. The actual bore diameters are detected over the whole process part length. As the axial sensor positions are detected as well using a cable-length measurement system, local deviations in diameter can be reliably and quickly found. In doing so, each sensor position is related to a diameter in the longitudinal axis of the bore hole.
Features:
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Accuracy 0.04mm
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Resolution 5mm
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Max. speed 5 m/s
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Robot motion optimization for automatic welding processes
The WWS 8205 measures the position tolerance of two pieces before welding. The systems calculates the robot motion in order to receive an efficient welding process.
Advantages:
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Increased production efficiency
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Simplification of welding processes
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100% documentation of the production
Material parameter:
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Suitable for matt and shiny metal surfaces
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Increased feed rates
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Consideration of geometrical elements in the semi-finished products
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Maximum positional tolerance to be measured ±15mm
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The systems of the WWS 8205 series are available as one channel system, e.g. for testing pipelines, and two channel systems, e.g. for production of T-sections. |
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Position tolerance of the weld for process optimization
The bearing tolerances of two welded plates, coils or belts are inspected in-line by the WSS8210. Therefore, it is ensured that the semi-products produced are only subject to be further processed if its tolerance corresponds as well as that welded objects can be adjusted in its position before bending in order that the tolerance can be guaranteed. Having the knowledge of the thermal deformations built and the shape of the welding seam, vital information regarding the welding parameters can be deduced. Therefore, the complete welding process can be controlled.
Benefits:
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Optimization of the automatic welding process
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Reduction of the downstream machining process
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Avoids cost-intensive rejection
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Precise documentation of production process without any interruption
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WSS 8200.LLT
The WSS 8200.LLT works on the basis of the laser line triangulation . It can be used both on one side of the weld than on both sides. In the second case may be integrated for thickness measurement optionally a package.
Special features:
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Profile frequency up to 4000Hz
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Resolution 10µm
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Length of the laser line up to 100 mm
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WSS 8205.LLT
The WSS 8205.LLT is based on the laser line triangulation principle. The system inspects the weld seam parameters for defects such as undercuts and movements or the angle between the objects welded. In the case of complex geometry it can be operated by a robot. Entering CAD files, robot motions are automatically simulated which enable fully-automatically inspection. Additionally, Teach In of the tracks is offered by a master part.
Special features:
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Profile frequency to 400Hz
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Resolution 10µm
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Laser line length to 100mm
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back to product group "Measuring and inspection systems for metal" |
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Non-contact measurement of thickness and width in hot and cold rolling mills (thickness 10 - 50 mm)
The thickness profile are decisive measured values for the deviation control in the rolling mill for metal production and machining. Thereby, the measurement of profile and thickness is required in different process stages which are distinguished by different general conditions. The MTS 8201 and MTS 8202 systems are equipped with a traversing sensor unit which measures thickness profile and width.
Advantages:
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Documentation of thickness profile and width for every plate
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Increased production efficiency
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Independent from alloys
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Max. plate temperature 700°C
Material parameter:
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Width up to 4000mm (6000mm as an option)
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Plate thickness 20 - 50 mm
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Fast material feeds possible
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The systems of the MTS family are designed as C-frames or O-frames with application specific sensor technology.
MTS 8202.C
The MTS 8202.C is equipped with capacitive displacement sensors.A fully-automatic in-situ calibration ensures the measurement to be independent from temperature influences.
Features:
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Linearity ±1µm
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Measuring range up to 20mm
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MTS 8201.C
The MTS 8201.C is designed as O-frame and significantly impresses by extreme precision and stability . The system is equipped with capacitive sensors allowing extreme precise thickness measurements. The inspection system is designed as a stable O-frame and has a traversing apparatus with upper and lower flange which are mechanically coupled with each other.
Features:
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Emission free measurement
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Resolution < 3µm
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Resolution width <50µm
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