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Technical Spec
 

Standard Digital Displacement Sensors | Gauge Probes

 

Solartron Metrology contact digital gauging probes or displacement sensors provide the gauge builder with the most cost-effective solution for a range of dimensional precision measurement and positioning applications.

The digital gauge probe combines the strong features of a conventional linear variable differential transformer (LVDT) with enhanced accuracy. The accuracy specified for the digital sensor is total accuracy unlike conventional LVDTs which specify linearity. Another benefit of the digital displacement sensor (Gauge probe) is the probe requires no set up or adjustment with conditioning electronics like a traditional LVDT because the digital displacement sensor provides a precision measurement straight out of the box. Combining multiple sensors using the Orbit Digital Measurement network is easy and data can be read using a Solartron readout or the Gauge Computer Software making system integration simple.

Like a conventional LVDT the displacement probe tip is pushed out using an internal spring. The precision bearings inside the digital displacement senor ensure precise positioning of the contact senor tip. At the same time the unique bearing design provides repeatable measurements even when the displacement transducer is subjected to mechanical side loads. Please see understanding repeatability for more information on this important feature.

Attention to detail in both design and manufacture of the displacement sensor ensures precision measurement throughout the linear displacement transducer's life.

Solartron Metrology offers a large range of displacement sensors to suit multiple applications with different cable outlets (radial or axial), multiple measuring ranges, different cable types like steel braided which provides additional protection for displacement sensors that are being used in harsh environments. I

Buy your displacement sensor or digital gauge probe from Solartron Metrology and be sure that you are getting a sensor that is a result of 40 years continual improvement from our experienced design engineers, manufactured solely in our dedicated ISO9001 accredited factory in the UK. 

Digital-Probe-Spring-Push-DP-Family

 
Spring Push Actuation DP/S  
Digital Gauge Probes | Spring Push DP/S
  •  0.5,1,2,5,10,20 and 30 mm displacement transducer measuring ranges
  •  Accuracy better than 0.1 µm
  •  Repeatability precision better than 0.05 µm
  •  Resolution better than 0.01 µm
  •  Range of contact sensor tips available
  •  Spring actuation
  •  Standard contact sensor tip force of 0.7N (other options available)
  •  IP65 sealing (fully sealed options available)
  •  Displacement sensor with excellent sideload capability
  •  Superior performance compared to traditional Linear Variable Differential Transformer (LVDT) displacement sensors
  •  High resistance to external magnetic fields which can interfere with measurements from typical LVDTs

 

2D PDF Drawings

  •  DPS SHORT SPRING SLDASM
  •  DPS STANDARD SPRING PDF
  •  DP30S SPRING PDF

3D Solidworks Drawings

  •  DP2S 2MM AXIAL SPRING SLDASM
  •  DPR2S 2MM RADIAL SPRING SLDASM
  •  DP10-2S 2MM AXIAL SPRING SLDASM
  •  DP5S 5MM AXIAL SPRING SLDASM
  •  DPR5S 5MM RADIAL SPRING SLDASM
  •  DP10S 10MM AXIAL SPRING SLDASM
  •  DPR10S 10MM RADIAL SPRING SLDASM
  •  DP20S 20MM AXIAL SPRING SLDASM
  •  DPR20S 20MM RADIAL SPRING SLDASM
  •  DP30S 30MM AXIAL SPRING SLDASM

3D STEP Drawings

  •  DP2S 2MM AXIAL SPRING SLDASM
  •  DPR2S 2MM RADIAL SPRING STEP
  •  DP10-2S 2MM AXIAL SPRING STEP
  •  DP5S 5MM AXIAL SPRING STEP
  •  DPR5S 5MM RADIAL SPRING STEP
  •  DP10S 10MM AXIAL SPRING STEP
  •  DPR10S 10MM RADIAL SPRING STEP
  •  DP20S 20MM AXIAL SPRING STEP
  •  DPR20S 20MM RADIAL SPRING STEP
  •  DP30S 30MM AXIAL SPRING STEP
 
 

 

 
Choose a wide variety of Solartron probes...
 
  •      Digital probe
  • Low tip force
  • Ultra low tip force
  • Jet pneumatic push
  • 6 mm diameter
  • Rugged probe
  • 3mm diameter

  •      Ultra short probe
  • Lever probe
  • Mini flexure
  • Mini probe
  • Parallel flexure
  • Single leaf flexure
  • Block gauge  

  •      Linear encoder
  • Linear position sensor
  • Air gauge
  • Digital I/O
  • Analog I/O
  • Encoder Input Module

  •      Digimatic Input
  • Strain Gauge Input
  • MicroFlex
 

Orbit® Digital Measuring Network

 

Higher performance does not mean higher costs. 

Quality standards in industry and research are becoming tighter, while demands for cost savings continue to increase.

Orbit® provides the way forward for all precision measurement or positioning needs, whether on the production line or in the laboratory. Orbit® provides a complete solution for integrating different measurement position and control sensors smoothly and simply into network solutions.

The Orbit® system architecture consists of a rugged mechanical design coupled with a high degree of electrical protection and excellent noise immunity, ensuring valid accurate data when it is needed.

All Solartron products have undergone rigorous testing to ensure a long and productive life.

 
 

 

Special Tips

 

Some applications have special gauging requirements in terms of the surface area and part profile. A range of special tips are available to meet such metrology challenges.

 

Spherical Tips
Flat Tips
Special Tips

 

Probe Tips

 _____________________________________________________________________________________________________

Tip material Part no. Tip material Part no. Tip material Part no.
T. Carbide 209193 T. Carbide 008305-003 T. Carbide 008305-036
Tip material Part no. Tip material Part no. Tip material Part no.
T. Carbide 008305-035 T. Carbide 206674 T. Carbide 008305-031
Tip material Part no.
Steel 008305-027

 

 

 
 

 

Flat Tips

 

Flat tips are used in applications requiring a large contact surface. These tips are available with both Metric and Imperial threads, various contact materials and a selection of flat contact surface diameters.

 

Spherical Tips
Flat Tips
Special Tips

 

Probe Tips

Tip material
Part no (M2.5)
Part no 
(4-48)
Tip material
Part no
(4-48)
Part no 
(4-48)
Tip material
Part no (M2.5)
T. Carbide
008305-033
008305-029
T. Carbide
008305-007

008305-017

T. Carbide
206675
 
 

 

Spherical Tips

 

The Ball tip is the most widely used tip from our range, with a variety of uses. These tips are available with both Metric and Imperial threads, various contact materials and a selection of ball diameters.

Click here to see the changes to are Spherical tips 

 

Spherical Tips
Flat Tips
Special Tips

 

Probe Tips
   

Tip material
Part no (M2.5)
Part no (4-48)
Tip material
Part no (M2.5)
Part no (4-48)
Tip material
Part no (M2.5)
T. Carbide 804979 806793 T. Carbide 008305-005 008305-11 T. Carbide 008305-004
Ruby 804807            
Nylon 805181 806794          
Silicon Nitride 084973            
Tip material Part no (M2.5) Part no (4-48) Part no (M2)
Ruby 804828 804829 806751

 

Mini Probe Only

Tip material Part no. Tip material Part no (M2) Tip material Part no (M2)
T. Carbide 804847 T. Carbide 208578 T. Carbide 804981
Ruby 804582     Silicon Nitride 804852
Silicon Nitride 804982        

 

W Sonic only

   
Tip material Part no.
T. Carbide 805353
 
 

 

  1. Solartron | Digital Probe Tips and Accessories
  2. Solartron | Orbit® Digital Readout | SI400
  3. Solartron | New Products
  4. Solartron | Wireless Bore Gauge

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