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Digital Flexure sensor DUP main

Digital Specialist Flexure Gauge, DU

 

Flexures are ideal for very high volume and high precision application such as bearing component gauging. They are often the best solution for measuring moving material, such as roundness testing, with Orbit® 3 set to very high resolution and fast data transmission.

 
 

 

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  • Specifications
  • Accessories
 
Tips

											
											
 
  
  Various tips available, see Probe tips
Tip Carrier

									
									



  4mm Ø, choice of 20, 30, 40mm length (all)
  6mm Ø, choice of 20, 30, 40mm length 
  (5 & 10mm block gauges)

            
Tool Holder

									
									





  4mm bore (all)
  6mm bore (5 & 10mm block gauges only)
Pneumatic Actuator

									       
									
Pneumatic Block gauges are supplied without pneumatic actuators as standard. 
Please order seperately.
Springs

								
								
A set of springs (of different forces) is included with each gauge. Replacements can 
be ordered individually or as sets.
 
 

 

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  • Accessories
 

Digital Block Gauge - Specification

 

Product (Body Width)
8 mm wide
12 mm wide
Axial Cable Outlet
DK/2
DK/5
DK/10
Radial Cable Outlet
DKR/2
DKR/5
DKR/10

 

Measurement Performance
Measurement Range (mm)
2
5
10
Accuracy (% of Reading) (Note 1)
0.05
0.05
0.08
Repeatability (µm) (Note 2)
<0.25
<0.25
<0.5
Resolution (µm)
0.01
0.05
0.05
Pre Travel (mm)
0.15
0.15
0.15
Post Travel (mm)
0.85
0.85
0.85
Tip Force (N) at Middle of Range ±20%
1.5
1.5
1.5
Temperture Coefficient (μm/ºC)
0.2
0.5
1

 

Environmental
Measurement Range (mm)
IP65
Accuracy (% of Reading) (Note 1)
-20 to +80
Repeatability (µm) (Note 2)
+5 to +80
Resolution (µm)
0 to 60
Pre Travel (mm)
EN61000-6-3
Post Travel (mm)
EN61000-6-2
Tip Force (N) at Middle of Range ±20%
Do not subject Block Gauge to excessuive shocks

 

Material
Block Gauge Body
Stainless Steel
Probe Tip (Options)
Nylon, Ruby, Silicon Nitride, Tungsten Carbide
Gaiter
Fluoroelastomer or Silicon
Cable
PUR
Electronics Module
ABS

 

Electronics Interface (Orbit® 3)
Orbit® Interface Options
USB, Ethernet, RS232
Reading Rate
3906 readings per second
Bandwidth of Electronics (Hz) user selectable
460, 230, 115, 58, 29, 14, 7,4
Power
5±0.25 VDC @ 0.06A typical

 

Note 1: Accuracy 0.1 μm or % reading (whichever greater) assumes 20 mm tip holder mounted on center, spring operation with                      standard springs. Offset tips, long arms etc may reduce performance.

Note 2: Repeatabilty is under the same conditions as accuracy.

 
 

 

 
Technical Spec
 

Block Gauges

 

Solartron’s Block Gauges makes precision measurements of bores and cavities a simple and reliable process. More generally, the use of these devices is recommended in applications where space and access is limited and where the use of axial probes is not possible. The 2 mm Block Gauge is only 8 mm wide. The Block Gauges offer unrivalled ruggedness, accuracy and repeatability. All three units are extremely versatile and provide datum surfaces and all the adjustments required for precision gauging applications. Block Gauges have robust precision linear bearings with minimal clearance, which limits unmeasured movements maintaining good repeatability even when the contact tip is mounted off centre.

Combining multiple sensors using the Orbit Digital Measurement network is easy and data can be read using a Solartron readout or the Gauge Computer Software making system integration simple.

Attention to detail in both design and manufacture of the displacement sensor ensures precision measurement throughout the linear displacement transducer's life.

Solartron Metrology offers a large range of displacement sensors to suit multiple applications with different cable outlets (radial or axial), multiple measuring ranges, different cable types like steel braided which provides additional protection for displacement sensors that are being used in harsh environments. 

 
 
DK/S – Block Gauges - Spring Actuation
  •  2, 5 and 10 mm measuring ranges
  •  Accuracy better than 0.01 µm
  •  Resolution better than 0.01 µm
  •  Repeatability better than 0.25 µm
  •  Tool holder and tip options
  •  Spring actuation
  •  IP65 sealing
 
DKS
DK – BLOCK GAUGES 10MM
 
DK – BLOCK GAUGES 2MM
 
DK – BLOCK GAUGES 5MM

2D PDF Drawings

  •  DK 10mm PDF

 

3D Solidworks Drawings

  •  DK10RP 10mm AXIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DKR10RP 10mm RADIAL REVERSED ACTION PNEUMATIC STEP
  •  DK10P 10mm AXIAL PNEUMATIC SLDASM
  •  DKR10P 10mm RADIAL PNEUMATIC SLDASM
  •  DK10R 10mm AXIAL REVERSED ACTION SPRING SLDASM
  •  DKR10R 10mm RADIAL REVERSED ACTION SPRING SLDASM
  •  DK10S 10mm AXIAL SPRING SLDASM
  •  DKR10S 10mm RADIAL SPRING SLDASM

 

3D STEP Drawings

  •  DK10RP 10mm AXIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DKR10RP 10mm RADIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DK10P 10mm AXIAL PNEUMATIC STEP
  •  DKR10P 10mm RADIAL PNEUMATIC STEP
  •  DK10R 10mm AXIAL REVERSED ACTION SPRING STEP
  •  DKR10R 10mm RADIAL REVERSED ACTION SPRING STEP
  •  DK10S 10mm AXIAL SPRING STEP
  •  DKR10S 10mm RADIAL SPRING STEP
 

2D PDF Drawings

  •  DK 2mm PDF

 

3D Solidworks Drawings

  •  DK2RP 2mm AXIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DKR2RP 2mm RADIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DK2P 2mm AXIAL PNEUMATIC SLDASM
  •  DK2R 2mm AXIAL REVERSED ACTION SPRING SLDASM
  •  DKR2R 2mm RADIAL REVERSED ACTION SPRING SLDASM
  •  DK2S 2mm AXIAL SPRING SLDASM
  •  DKR2S 2mm RADIAL SPRING SLDASM

 

 

3D STEP Drawings

  •  DK2RP 2mm AXIAL REVERSED ACTION PNEUMATIC STEP
  •  DKR2RP 2mm RADIAL REVERSED ACTION PNEUMATIC STEP
  •  DK2P 2mm AXIAL PNEUMATIC STEP
  •  DKR2P 2mm RADIAL PNEUMATIC STEP
  •  DK2R 2mm AXIAL REVERSED ACTION SPRING STEP
  •  DKR2R 2mm RADIAL REVERSED ACTION SPRING STEP
  •  DK2S 2mm AXIAL SPRING STEP
  •  DKR2S 2mm RADIAL SPRING STEP

 

 

2D PDF Drawings

  •  DK 5mm PDF

 

3D Solidworks Drawings

  •  DK5RP 5mm AXIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DKR5RP 5mm RADIAL REVERSED ACTION PNEUMATIC SLDASM
  •  DK5P 5mm AXIAL PNEUMATIC SLDASM
  •  DKR5P 2mm RADIAL PNEUMATIC SLDASM
  •  DK5R 5mm AXIAL REVERSED ACTION SPRING SLDASM
  •  DKR5R 5mm RADIAL REVERSED ACTION SPRING SLDASM
  •  DK5S 5mm AXIAL SPRING SLDASM
  •  DKR5S 5mm RADIAL SPRING SLDASM

 

3D STEP Drawings

  •  DK5RP 5mm AXIAL REVERSED ACTION PNEUMATIC STEP
  •  DKR5RP 5mm RADIAL REVERSED ACTION PNEUMATIC STEP
  •  DK5P 5mm AXIAL PNEUMATIC STEP
  •  DKR5P 5mm RADIAL PNEUMATIC STEP
  •  DK5R 5mm AXIAL REVERSED ACTION SPRING STEP
  •  DKR5R 5mm RADIAL REVERSED ACTION SPRING STEP
  •  DK5S 5mm AXIAL SPRING STEP
  •  DKR5S 5mm RADIAL SPRING STEP

 

 
 

 

Digital Specialist Probes

 

Solartron's specialist gauging probes are for applications where a standard pencil style probe, for various reasons, would not fit. They are primarily motion changers or mechanical interfaces that sit between the component and measuring sensor.

 

Block Gauges have precision linear bearings with a zero clearance which limits unmeasured movement and therefore maintains excellent repeatability, even when the contact tip is mounted off centre. Flexures have no sliding components within the gauge frame and no contacting moving components within the gauge frame and no contacting moving parts within the sensor. This means that millions of cycles are achievable without degradation of performance.

Digital Specialist Probe DK Thumb DU1P X

Block Gauge - DK

Measurement Range (mm): 2.0 - 10
Accuracy (%of reading): 0.15 - 0.3
Tip Force (N): 1.5 ± 20%

Flexure Gauge - DU

Measurement Range (mm): 1.0 - 2.0
Accuracy (%of reading): 0.1
Tip Force (N): 1.0 - 1.5 ± 20%
DU1P X

Digital Miniature Flexure

Measurement Range (mm): 0.5
Accuracy (%of reading): ± 0.1
Tip Force (N): 0.4

 
 

 

  1. Solartron|Digital Orbit3|Digital Probes with In Line Connector - Spec
  2. Solartron | Digital Probes with In Line Connectors
  3. Solartron|Digital Orbit3|Pneumatic DT/30|Acess
  4. Solartron|Digital orbit 3|Spring push DP/S|Manual

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