Measuring coating thickness on CFRP and other substrates
The FSC is a non-destructive measurement device for fast thickness measurement of paint and other electrically insulating layers on substrates such as carbon fiber-reinforced plastics (CFRP), CFRP with metallic lightning protection and metals. This mobile device consists of a sensor and a controller for operating and display purposes. The system operates in a non-destructive manner using microwaves in the ISM band without requiring any coupling medium. The FSC is, among other things, used in the aviation industry and is certified for use by renowned aircraft manufacturers.
Characteristics
Quick & easy coating thickness measurement
Non-destructive principle - no influence on paints and substrates
No coupling medium required
Configurable, dynamic tilt prevention
Statistical functions
Export of measurement data to USB stick
Qualified by renowned aircraft manufacturers
New: Coating thickness measurement of layers up to 500 μm – FSC1/7
The FSC1/7 is used to determine the coating thickness on CFRP and other substrates and has a measuring range of 500 µm. In contrast to other measuring procedures, no minimum thickness is required which enables to detect even low layer thicknesses reliably. The measurement only lasts for approx. 1 second. The scope of supply includes reference films with known thickness based on which the measurement object can be calibrated. The calibration data can be stored and loaded at any time. The measurement can be exported via a USB connection for external further processing.
New: Coating thickness measurement of layers up to 1000 μm – FSC1000
The FSC1000 is used to determine the coating thickness of CFRP and other substrates. It offers a measuring range of 1000 µm. In contrast to other measuring procedures, no minimum thickness is required. The measurement only lasts for approx. only 1 second. The plastic films included with known thickness allow for the substrate material used to be calibrated. The calibration data can be stored and loaded later. The measurement data can be exported via USB for further processing.
The colorSENSOR CFO is a new controller for precise color recognition in industrial measurement tasks. The CFO series is distinguished by high color accuracy, state-of-the-art interfaces and intuitive operation. The controller is connected to CFS sensors with integrated optical fibers, which can be adapted for different measurement tasks. The colorSENSOR CFO is used in color recognition tasks on interior parts such as head supports, in packaging control or in color sorting tasks with crown caps, closures or labels. The colorSENSOR replaces the LT series models.
Characteristics
High measurement speed for dynamic processes
Large color memory for different test batches
High color accuracy
Color space: XYZ, xyZ, L*a*b*; L*u*v* or u'v'L*
Light source: white light LED
Ethernet/RS232 process interfaces and additional USB port for CFO200
Robust aluminum housing
Protection class IP65
Ease of use via web interface
Options (100): Modbus (TCP/RTU) + Gateway: PROFINET, Ethernet/IP and EtherCAT
Customer-specific calibration
Intuitive operation via web interface
The integrated, intuitive web interface simplifies configuration of the CFO system. The sensor is connected to a PC via an Ethernet interface. The web interface features measurement value display, set up and configuration of e.g. exposure and measurement frequency. Furthermore, the sensor can be adapted to suit different color groups and tolerance space for each color.
Customer-specific calibration
In order to improve the recognition performance and to reduce deviating measurement values between several sensors for a certain configuration, customers can request a customer-specific calibration for the colorSENSOR CFO200. Therefore, the sensor and the controller are calibrated to the customer-specific reference target in the measurement arrangement required. A measurement deviation of Delta E < 1 between the individual systems can be achieved. Due to the calibration, the sensors are exchangeable and measure colors which have almost the same Lab values.
Thickness profile measurement in calender and roller-head systems directly at the calender roll
The thicknessCONTROL TCP 8303.ET measuring system accepts the challenge of profile thickness measurements in calender rolls where it solves complex tasks in harsh environments while providing the data required to optimize the production process. Similar to the thicknessCONTROL TCP 7303.ET, the measuring principle of the system is based on the combination of a laser triangulation sensor and an eddy current sensor.
Advantages
Continuous monitoring and readjustment of the measuring head position using multiple sensors
Complete calender monitoring: 2x TCP8303.ET and 1x thicknessCONTROL TCP 8301.CT or TCP 8301.CLLT
Software package allows for 3 measuring systems to be easily operated simultaneously
Material parameters
Measuring widths from 1400mm to 2200mm
3D sensor for the inspection of shiny surfaces
In many areas, ever-increasing requirements are being placed on the quality and appearance of surfaces. Particularly with shiny and reflecting surfaces, faultless, high quality production is expected. The parts are often subjected to manual inspection, which can lead to defects being missed due to tiredness of the inspectors.
reflectCONTROL is designed specifically to meet the high quality requirements that ensure high quality for shiny surfaces. The system based on deflectometry projects a striped pattern onto the measurement object. Defects on the surface cause deviations from the striped pattern which are recorded by cameras and evaluated by software.
Identification of the most minute defects and deviations
Consistent and reproducible identification rate
High-precision measurements, flatness deviation in the submicron range
Large measuring field of 170x160 mm
Deflectometry sensor for 3D measurements of shiny surfaces
The reflectCONTROL RC130 is intended for shape measurements of shiny objects. This sensor displays a striped pattern which is mirrored by the surface of the measuring object into the sensor cameras. The sensor provides a 3D image of the surface which allows for the topology of the components (e.g. flatness, deflection, curvature) to be determined. The RCS130 model is specially optimized for measurement and inspection tasks, e.g., in production lines. Moreover, the sensor has a GigE Vision interface that offers GenICam compliant data.
Surface inspection of shiny components
The reflectCONTROL RCS110-245 with integrated controller is designed for stationary measurements or integration into machines. This compact sensor detects anomalies on shiny surfaces which are processed and displayed as reflectivity and curvature image by software. GigE Vision enables the transfer of surface images to a wide range of image processing software packages for further analyzes.
Convenient user interface
The 3D-View software offers a convenient user interface for reflectCONTROL sensors. This user-friendly software enables quick commissioning and evaluation of the sensor. It offers among other things set up and optimization of parameters and ensures the correct positioning of the measuring object and sensor. Creation and management of parameter sets for different measurement tasks are also possible. The software can also be used to start data acquisition. The images obtained are visualized and can be saved for further processing. The 3D-View software is particularly helpful for system integrators as it provides important information:
They can access all GenICam parameters, which considerably simplifies the integration of the software. For inline applications, the display of the measurement duration allows conclusions to be drawn about the cycle time.
Software integration via Micro-Epsilon’s 3D-SDK
reflectCONTROL is equipped with an easy-to-integrate SDK (Software Development Kit). The SDK is based on the GigE Vision and GenICam industry standards including the following function blocks:
Network configuration and sensor connection
Comprehensive sensor control
Control of image transfer
Management of user-defined parameter sets
C++ example programs and documentation
Precise 3D sensor for the inspection of large surfaces
The surfaceCONTROL 2500 series is designed for the inspection of diffuse surfaces such as metallic surfaces (uncoated, electroplated, EPD), plastic surfaces and ceramics. The sensor uses the fringe projection principle and scans the surface. Therefore a sequence of structured light pattern is projected on the measuring object. The calibrated cameras use this pattern for searching corresponding points, from which the 3D data is calculated. Sensors with different measurement areas and resolutions are available.
Injection molded components such as car fender, fuel doors or covers on the doors and sliding roofs
Composite parts (SMC) such as tailgates or spoilers
Inspection of the dashboard
Homogeneity of a furniture front
Technical data:
Large measuring field up to 575 x 435 x 300 mm³
Resolution from 0.25 mm (lateral)
Interfaces: Gigabit Ethernet (image data output), USB 2.0 (sensor control)
surfaceCONTROL DefMap3D software for individual surface analysis
surfaceCONTROL DefMap3D is the most comprehensive software solution for the detection and analysis of surface defects. It includes all components and processes required for set up, configuration and evaluation of inspection tasks.
The wide range of features equally supports the analysis of individual parts, the measurement of small series as well as the robot-supported inspection of several measuring fields. Sensor control, calculation of the 3D point cloud and defect detection can be automated using macro commands.
As part of the surface analysis, the software provides several methods of detecting and objectively evaluating shape errors within the surface data. The targeted use of different filter types can reduce the effects of surface structures (e.g. graining). A report containing the inspection results is generated. surfaceCONTROL DefMap3D is available in different versions whose scope of performance is oriented towards different measurement tasks.
TIM thermal imaging cameras are designed for non-contact measurement of surface temperatures from -20 °C to 2450 °C. They enable efficient monitoring and control of temperature-critical processes both with low temperatures (e.g. in cooling chains) and with very high temperatures (e.g. in glass and metal processing). Their high thermal sensitivity makes these infrared cameras ideally suitable for precise and dynamic tasks. Different performance classes enable a suitable model to be selected for every application. The camera is connected via a USB interface, which also supplies the power.
Inspection of large components – surfaceCONTROL Robotic
For the inspection of the surface of components in different places, surfaceCONTROL Mobile is the ideal solution. The portable system, which consists of a laptop and a sensor, can be safely transported in a carry case. It can be mounted on a tripod. The standard measuring area is about 410 mm x 300 mm.
Inspection of small test pieces – surfaceCONTROL Compact
When mounting the sensor to a robot, the system can be quickly and easily adapted to different measurement tasks. Six degrees of freedom of the robot are available. According to the requirements, a robot with a certain dimension can be chosen. If the component is positioned on a rotary table as seventh axis, it can be turned towards the sensor reducing the required outreach of the robot. Due to surfaceCONTROL Robotic large components can undergo a complete inspection with only one sensor.
Quick & easy coating thickness measurement
