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Draw-wire sensors for high speed measurements

 
Miniature MP and MT draw-wire sensors are designed for measurement tasks with fast wire movements. Their robust aluminum housing makes the sensors suitable for industrial applications. The MP and MT draw-wire sensors are equipped with a potentiometer.
 
Catalog wireSENSOR
 

New: Miniature draw-wire sensors – wireSENSOR MT

Miniature MT draw-wire sensors are the smallest draw-wire sensors worldwide. They are designed specifically for test applications where high wire accelerations occur such as crash tests. Their miniature design enables installation into very small spaces. Through-bores in the housing support easy, fast mounting.

 

 Characteristics

  •  Measuring range (mm): 40 | 80 | 130
  •  Linearity ±0.4% FSO
  •  Output types: potentiometer
  •  Easy and flexible mounting
  •  For fast accelerations up to 60 g
  •  Smallest design worldwide
 
Data sheet wireSENSOR MT
 

Miniature draw-wire sensors – WDS-MPM

The draw wire sensors of the MPM Series are the preferred choice in applications which are characterized by fast movements, short displacements and limited space. This is achieved using miniaturized components combined with high resolution hybrid potentiometers.

 

 Characteristics

  •  Measuring ranges (mm): 50 | 150 | 250
  •  Linearity ± 0,2 % F.S.O.
  •  Signal output: Potentiometer
  •  Miniature draw-wire sensor
  •  Flexible mounting
  •  For fast movements up to 100g
 
Data sheet wireSENSOR MPM series
 

Miniature draw-wire sensors – WDS-MP / MPW

The MP/MPW draw wire sensors are designed both for industrial use as well as for mobile applications. This draw-wire displacement sensors are the preferred choice where mid-size displacements must be acquired under limited space conditions. The Series MPW (waterproof) is particularly suitable for applications with harsh ambient conditions.

 

 Characteristics

  •  Measuring ranges (mm): 100 | 300 | 500 | 1,000
  •  Linearity ± 0,2 % F.S.O.
  •  Linearity ± 0,5 % F.S.O.
  •  Signal output: Potentiometer
  •  Miniature design
  •  MPW – waterproof version
  •  For extreme conditions
  •  Medium measuring ranges
 
Data sheet wireSENSOR MP/MPW series
 
 

 

 

Industrial draw-wire sensors for long-life operation

 
Draw-wire sensors of the P series are designed for industrial measurement tasks. A compact and robust aluminum housing protects the sensor from mechanical damage. As well as analog versions with potentiometer, current or voltage output, digital versions with incremental or absolute encoders are available, providing measuring ranges up to 50m.
 
Catalog wireSENSOR
 

Industrial draw-wire sensors – wireSENSOR WDS-P60 analog

Draw wire sensors of the P60 Series are designed for general use. Numerous options enable a suitable sensor to be selected for almost any application. Various analog outputs and measuring ranges make many applications possible.

 

 Characteristics

  •  Measurinig ranges (mm): 100 | 150 | 300 | 500 | 750 | 1,000 |
  •     1,500
  •  Linearity ± 0,1 % F.S.O.
  •  Signal output: Potentiometer, Voltage, Current
  •  Robust aluminum case
  •  Easy and flexible mounting
 
Data sheet wireSENSOR P60/P96
 

Industrial draw-wire sensors – wireSENSOR WDS-P60 digital

Draw wire sensors of the P60 Series are designed for general use. Numerous options enable a suitable sensor to be selected for almost any application. Various measuring ranges and digital output types facilitate fast integration for many application areas.

 

 Characteristics

  •  Measuring ranges (mm): 1,000 | 1,500
  •  Linearity ± 0,02 % F.S.O.
  •  Signal output: Incremental or absolut encoder
  •  Robust aluminum case
  •  Easy and flexible mounting
 
Data sheet wireSENSOR P60/P96
 

Industrial draw-wire sensors – wireSENSOR WDS-P96 analog

Draw wire sensors of the P96 Series are designed for general use. Numerous options enable a suitable sensor to be selected for almost any application. Various analog outputs and measuring ranges make many applications possible.

 

 Characteristics

  •  Measurinig ranges (mm): 2,000 | 2,500
  •  Linearity ± 0,1 % F.S.O.
  •  Signal output: Potentiometer, Voltage, Current
  •  Robust aluminum case
  •  Easy and flexible mounting
 
Data sheet wireSENSOR P60/P96
 

Industrial draw-wire sensors – wireSENSOR WDS-P96 digital

Draw wire sensors of the P96 Series are designed for general use. Numerous options enable a suitable sensor to be selected for almost any application. Various measuring ranges and digital output types facilitate fast integration for many application areas.

 

 Characteristics

  •  Measuring ranges (mm): 3,000
  •  Linearity ± 0,02 % F.S.O.
  •  Signal output: Incremental or absolut encoder
  •  Robust aluminum case
  •  Easy and flexible mounting
 
Data sheet wireSENSOR P60/P96
 

Industrial draw-wire sensors – wireSENSOR WDS-P115 analog

Draw wire sensors of the P115 Series are designed for general use. Numerous options enable a suitable sensor to be selected for almost any application. The analog series is extremely compact and provides many different measuring ranges. The series has an attractive price/performance ratio based on state of the art technology.

 

 Characteristics

  •  Measuring ranges (mm): 3,000 | 4,000 | 5,000 | 7,500 | 10,000 |
  •     15,000
  •  Linearity ± 0,1 % F.S.O.
  •  Signal output: Potentiometer, Voltage, Current
  •  Robust aluminum case
  •  Practical mounting grooves for easy fixing
  •  Compact design
 
Data sheet wireSENSOR P115
 

Industrial draw-wire sensors – wireSENSOR WDS-P115 digital

Draw wire sensors of the P115 Series are designed for general use. Numerous options enable a suitable sensor to be selected for almost any application. The digital version with absolute or incremental encoder makes many applications possible. The series has an attractive price/performance ratio based on state of the art technology.

 

 Characteristics

  •  Measuring ranges (mm): 5,000 | 7,500 | 10,000 | 15,000
  •  Linearity ± 0,01 % F.S.O.
  •  Signal output: Incremental or absolut encoder
  •  Robust aluminum case
  •  Mounting grooves for easy fixing
 
Data sheet wireSENSOR P115
 

Long-range draw-wire sensors – wireSENSOR WDS-P200

Draw wire sensors of the P200 Series are specially designed for industrial applications in lift engineering, crane systems, forklift trucks and high bay warehouses. The rugged case and solid, high quality components guarantee high operational reliability and a long service life even in harsh industrial environments.

 

 Characteristics

  •  Measuring ranges (mm): 30,000 | 40,000 | 50,000
  •  Linearity ± 0,01 % F.S.O.
  •  Signal output: Incremental or absolut encoder
  •  Robust aluminum case
  •  Various digital interfaces
 
Data sheet wireSENSOR P200
 
 

 

 

Robust draw-wire sensors for demanding measurement tasks in outdoor use

 
Draw-wire K series sensors are designed for industrial serial applications in indoor and outdoor use. Their compact and robust housing made from glass-fiber reinforced plastic and their durable sensor design with separate drum and spring spaces offer increased protection against environmental influences. Their modular sensor design enables fast and low cost OEM customization. Specially in outdoor use, these sensors can be optimally adapted to the respective application. Draw-wire K series sensors are used in mobile machines, cranes and lifting technology.
 
Catalog wireSENSOR
Data sheet wireSENSOR WPS-K100
 

 Characteristics

  •  Measuring ranges: 1.5 / 2.5 / 3.5 / 5 m
  •  Linearity: ≤ ± 0.25 % FSO
  •  Outputs: analog (U/I), potentiometer
  •  Robust plastic housing
  •  Durable sensor design
  •  Compact housing allows flexible integration
  •  Quick and low cost OEM customization
 
 

 

 

Draw-wire sensors for integration & OEM

 
MK series miniature draw-wire sensors are specially designed for serial applications with large numbers of pieces. The user benefits from a low price and compact sensor dimensions, therefore gaining new potential in design and cost optimization. As well as analog versions with potentiometer, current or voltage output, digital versions with incremental or absolute encoders are available.
 
Catalog wireSENSOR
 

Robust draw-wire sensors – wireSENSOR WPS-MK30 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 50 | 150 | 250 | 500 | 750
  •  Linearity ± 0.1 % F.S.O.
  •  Signal output: Potentiometer
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK30
 

Robust draw-wire sensors – wireSENSOR WPS-MK30 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 500 | 750
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: Incremental encoder
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK30
 

Robust draw-wire sensors – wireSENSOR WPS-MK46 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 1,000 | 1,250
  •  Linearity ± 0,1 % F.S.O.
  •  Signal output: Potentiometer / Voltage / Current
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK46
 

Robust draw-wire sensors – wireSENSOR WPS-MK46 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 1,250
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: Incremental encoder
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK46
 

Robust draw-wire sensors – wireSENSOR WPS-MK60 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 1,500
  •  Linearity ± 0,15 % F.S.O.
  •  Signal output: Potentiometer, current, voltage
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK60
 

Robust draw-wire sensors – wireSENSOR WPS-MK60 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 2,400
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: TTL
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK60
 

Robust draw-wire sensors – wireSENSOR WPS-MK77 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 2,100
  •  Linearity ± 0,25 % F.S.O.
  •  Signal output: Potentiometer
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK77
 

Robust draw-wire sensors – wireSENSOR WPS-MK77 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 2100
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: Incremental encoder
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK77
 

Robust draw-wire sensors – wireSENSOR WPS-MK88 analog

The MK88 is especially designed for mobile applications in series such as mobile cranes or mobile working platforms. The combination of dimensions, robust design, measurement range and price-ratio makes the MK88 unique. Therefore, it has the potential to reduce production costs significantly.

 

 Characteristics

  •  Measuring ranges (mm): 2300 | 3500 | 5000
  •  Linearity ± 0,15 % F.S.O.
  •  Output type: Potentiometer, Voltage, Current
  •  IP65
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK88
 

Robust draw-wire displacement sensors – wireSENSOR WPS-MK88-U45R

Similar to the MK88, the MK88-U45R draw-wire sensor is specially designed for high volume, mobile applications such as mobile cranes and elevating work platforms. The combination of its size, robustness and price makes the MK88 series unique, offering new potentials in design and cost optimization. Furthermore, the MK-88-U45R offers a distinct advantage in terms of service life due to its non-contact potentiometer. Its service life is eight times longer than sensors equipped with conventional potentiometers.

 

 Characteristics

  •  Measuring range (mm): 2000
  •  Linearity ±0.3% FSO
  •  Signal output: Voltage
  •  Protection class: IP65
  •  Smallest design in its class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
  •  Long service life due to non-contact potentiometer
 
Data sheet wireSENSOR MK88-U45R
 

Robust draw-wire sensors – wireSENSOR WPS-MK120 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 3,000 | 5,000 | 7,500
  •  Linearity ± 0,15 % F.S.O.
  •  Signal output: Potentiometer, Voltage, Current
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK120
 
 

 

 

Measuring Disc Thickness Variation                                                                                       Product Technology

 
The capaNCDT DTV series is designed for non-contact detection of Disc Thickness Variation (DTV). Capacitive sensors for multi-track measurements and a carrying case including the complete measurement channel for mobile use are available. With the capaNCDT DTV measurement system, capacitive displacement sensors determine the thickness of the brake discs from both sides based on the difference principle. While the brake disc rotates, the thickness deviation is determined via the circumference of the entire disc. Using several sensors in pairs or the CSH1,4FL multi-channel sensor makes multi-track thickness measurement possible. Thickness measurements can be carried out in test benches, in road tests or in car repair shops. The DTV case is intended for mobile use, e.g., for quality assurance purposes and warranty claims.
 
Catalog capaNCDT sensors
Data sheet capaNCDT DTV
 

 Characteristics

  •  Non-contact DTV measurement
  •  Multi-track thickness measurements
  •  Dynamic measurement up to 20kHz
  •  Robust sensor design for long-life operation
  •  Comprehensive software
  •  Real-time evaluation of the measured results
  •  Ease of use via web interface
  •  Analog interfaces, Ethernet, EtherCAT
 

Robust multi-channel sensor for test benches and road tests

The innovative CSH1, 4FL multi-track sensor contains four capacitive sensors in one compact housing. This is how four tracks on the brake disc can be detected synchronously. Mirror-inverted sensor models mounted on the opposite sides of the brake disc enable accurate thickness measurement. A special ceramic substrate protects the sensors from mechanical and thermal loads, also providing high temperature stability, which enables precise measurement results in the case of fluctuating ambient temperatures.

 
Combined with the DT6220 controller, four sensor channels can be configured and processed synchronously. Due to the high bandwidth, dynamic measurements up to 5kHz (-3dB) are possible. Data output is via an analog output or a digital Ethernet/EtherCAT interface. An intuitive web interface enables fast, easy set up and configuration of the sensor and controller.
 
 

Case for mobile use

The case contains a 2-channel controller incl. software license, two capacitive sensors with corresponding cable and a bracket kit. The case enables thickness measurements of brake discs within a short period of time. The DTV data can be evaluated using a PC or notebook. The controller is activated for the Disc Thickness Variation Measurement Software from Micro-Epsilon. It is possible to hide the brake disc holes using special functions. Intelligent algorithms enable versatile evaluations without having to use an additional encoder.

 
 

 

  1. Micro Epsilon | Capacitive Sensors | capaNCDT 61x4
  2. Micro Epsilon | Inductive Sensors (LVDT) | MSC7x0x controller
  3. Micro Epsilon | Inductive Sensors (LVDT) | Clamping Stroke Sensor
  4. Micro Epsilon | Confocal Sensors | Confocal Chromatic Sensors

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