3D snapshot sensor for surface inspection of large objects
The surfaceCONTROL 3D 2500 snapshot sensor is used in 3D measurements for geometry, shape and surface inspection on diffuse reflecting surfaces. The sensor can be used in both automated in-line and at-line inspections as well as in the metrology room. The fringe light projection allows direct 3D measurement. The sensor is characterized by its large measuring field as well as a high measuring range depth of up to 300 mm with a repeatability of up to 3.0 µm. The captured images are transferred to the external controller where they are processed into 3D data. Three models cover different measuring fields.
Characteristics
Large objects max. 650 x 495 mm
High measuring range depth up to 300 mm
Acquisition time from 0.5 s
Highest precision up to 3.0 μm
Digital interfaces (via controller 2500): GigE Vision/GenICam
The SC2500 controller offers fast data output via the Gigabit Ethernet interfaces. The 2D/3D Gateway II supports EtherNet/IP, PROFINET and EtherCAT connections. 3DInspect, DefMap3D and InspectionTools are powerful software tools that enable precise 3D measurements and surface inspection. GigE Vision compatibility also allows easy integration into third-party image processing software. The comprehensive SDK for customer software integration rounds off the software package.
Application examples
3D inspection of geometry, shape detection and surface inspection
Automation, production and process monitoring as well as quality control
Non-contact measurement of diffuse reflective surfaces in the Stop&Go process
The thicknessGAUGE O.EC is a compact inline measuring system in a stable O-frame design with an aluminum roller and an integrated control cabinet. The system is used for precise thickness measurements of plastic strips and coatings up to 3 mm material thickness and web widths up to max. 1250 mm. To obtain a cross profile of the material thickness, the sensor is traversed over the film. Keeping the sensor fixed at a particular position enables a thickness profile to be generated.
Integration takes place in complete production lines, e.g., in plastics production and battery film production. The systems can be integrated into new plants or retrofitted directly into existing plants.
Characteristics
Sensor used: combiSENSOR
Measuring width: 500 / 750 / 1000 / 1250 mm
Accuracy: ± 0.3 µm
Measuring rate: 3.9 kHz
Traversing measurement or fixed track measurement
24 V supply for the entire system
Highest precision at an attractive price
Suitable for OEMs
The thicknessGAUGE O.EC uses a combiSENSOR for thickness measurements, which enables submicrometer accuracy and high signal stability at the same time. The combiSENSOR combines a capacitive sensor with an eddy current-based inductive sensor. Both sensors measure from the same side in the direction of the aluminum roller. The capacitive sensor uses the dielectric constant of the non-conductive material to determine the distance to the topside of the target, while the integrated eddy current sensor detects the distance to the aluminum roller. The difference between both signals determines the thickness of the material.
Compact OEM infrared camera with Ethernet interface and autonomous operation – thermoIMAGER TIM 41
The TIM 41 is a robust and extremely compact thermal imaging camera. This infrared camera can be used both with a PC/software and in autonomous operation. The integrated auto-hotspot-finder function reliably measures even moving objects without having to readjust the camera.
This thermal imaging camera is equipped with a motorized focus that enables convenient remote focusing. Therefore, the TIM 41 is ideal for serial use in machinery and equipment as well as in electronic units. In addition, the camera is equipped with an integrated Ethernet interface that can be used to further process data at a frame rate of 25 Hz.
colorSENSOR OT are fixed lens sensors with True-Color detection. The sensor illuminates the surface with white light and captures and analyzes the reflected color values. They all share the same electronic and utilize different optics for various challenging targets. The internal illumination can be disabled by software so the y can be used on self-luminous tagets as well.
The colorSENSOR CFO is a new controller for precise color detection in industrial measurement tasks. The CFO series is characterized by high color accuracy, modern interfaces and intuitive operation. CFS sensors with integrated fiber optics are connected to the controller, which can be adapted for different measurement tasks. The colorSENSOR CFO is used for color detection on interior parts such as headrests, packaging inspection or sorting by color of crown caps, closures or labels. The colorSENSOR replaces the models of the LT series.
Universal True Color Controller – colorSENSOR CFO100
The CFO100 is ready for precise, relative color measurements in automation environments. Its high color accuracy enables reliable recognition of the slightest color differences. Due to a measuring rate of 10 kHz, the CFO100 can also be used to monitor dynamic processes.
High Precision True Color Controller – colorSENSOR CFO200
Characteristics
Measurement speed: max. 30 kHz
Color memory: 320 colors in 254 color groups
Color distance: ΔE ≤ 0.6
Repeatability ΔE ≤ 0.3
8 switching outputs
Intuitive setup via web interface
Integration in Profinet, EthernetIP or EtherCAT via Modbus +
The CFO200 is designed for high performance, relative color measurements. With a measuring rate of 30 kHz, even dynamic high speed production processes can be monitored reliably. High repeatability enables the reliable detection of even the slightest color differences. The color memory offers teach-in of up to 320 colors in 254 color groups.
Large objects max. 650 x 495 mm
