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Draw-wire sensors for integration & OEM

 
MK series miniature draw-wire sensors are specially designed for serial applications with large numbers of pieces. The user benefits from a low price and compact sensor dimensions, therefore gaining new potential in design and cost optimization. As well as analog versions with potentiometer, current or voltage output, digital versions with incremental or absolute encoders are available.
 
Catalog wireSENSOR
 

Robust draw-wire sensors – wireSENSOR WPS-MK30 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 50 | 150 | 250 | 500 | 750
  •  Linearity ± 0.1 % F.S.O.
  •  Signal output: Potentiometer
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK30
 

Robust draw-wire sensors – wireSENSOR WPS-MK30 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 500 | 750
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: Incremental encoder
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK30
 

Robust draw-wire sensors – wireSENSOR WPS-MK46 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 1,000 | 1,250
  •  Linearity ± 0,1 % F.S.O.
  •  Signal output: Potentiometer / Voltage / Current
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK46
 

Robust draw-wire sensors – wireSENSOR WPS-MK46 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 1,250
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: Incremental encoder
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK46
 

Robust draw-wire sensors – wireSENSOR WPS-MK60 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 1,500
  •  Linearity ± 0,15 % F.S.O.
  •  Signal output: Potentiometer, current, voltage
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK60
 

Robust draw-wire sensors – wireSENSOR WPS-MK60 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 2,400
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: TTL
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK60
 

Robust draw-wire sensors – wireSENSOR WPS-MK77 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 2,100
  •  Linearity ± 0,25 % F.S.O.
  •  Signal output: Potentiometer
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK77
 

Robust draw-wire sensors – wireSENSOR WPS-MK77 digital

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring range (mm): 2100
  •  Linearity ± 0,05 % F.S.O.
  •  Signal output: Incremental encoder
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK77
 

Robust draw-wire sensors – wireSENSOR WPS-MK88 analog

The MK88 is especially designed for mobile applications in series such as mobile cranes or mobile working platforms. The combination of dimensions, robust design, measurement range and price-ratio makes the MK88 unique. Therefore, it has the potential to reduce production costs significantly.

 

 Characteristics

  •  Measuring ranges (mm): 2300 | 3500 | 5000
  •  Linearity ± 0,15 % F.S.O.
  •  Output type: Potentiometer, Voltage, Current
  •  IP65
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK88
 

Robust draw-wire displacement sensors – wireSENSOR WPS-MK88-U45R

Similar to the MK88, the MK88-U45R draw-wire sensor is specially designed for high volume, mobile applications such as mobile cranes and elevating work platforms. The combination of its size, robustness and price makes the MK88 series unique, offering new potentials in design and cost optimization. Furthermore, the MK-88-U45R offers a distinct advantage in terms of service life due to its non-contact potentiometer. Its service life is eight times longer than sensors equipped with conventional potentiometers.

 

 Characteristics

  •  Measuring range (mm): 2000
  •  Linearity ±0.3% FSO
  •  Signal output: Voltage
  •  Protection class: IP65
  •  Smallest design in its class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
  •  Long service life due to non-contact potentiometer
 
Data sheet wireSENSOR MK88-U45R
 

Robust draw-wire sensors – wireSENSOR WPS-MK120 analog

The miniature draw-wire sensors of the MK series are specially designed for use in high-volume production. Due to the favorable price and the compact size of the sensor, new potential designs and cost optimization are the benefits to the user.

 

 Characteristics

  •  Measuring ranges (mm): 3,000 | 5,000 | 7,500
  •  Linearity ± 0,15 % F.S.O.
  •  Signal output: Potentiometer, Voltage, Current
  •  Smallest design in this sensor class
  •  Low cost model, ideal for OEM applications
  •  Customer-specific designs for high volume applications
 
Data sheet wireSENSOR MK120
 
 

 

 

Measuring Disc Thickness Variation                                                                                       Product Technology

 
Catalog capaNCDT sensors
Data sheet capaNCDT DTV
 
 
The capaNCDT DTV series is designed for non-contact detection of Disc Thickness Variation (DTV). Capacitive sensors for multi-track measurements and a carrying case including the complete measurement channel for mobile use are available. With the capaNCDT DTV measurement system, capacitive displacement sensors determine the thickness of the brake discs from both sides based on the difference principle. While the brake disc rotates, the thickness deviation is determined via the circumference of the entire disc. Using several sensors in pairs or the CSH1,4FL multi-channel sensor makes multi-track thickness measurement possible. Thickness measurements can be carried out in test benches, in road tests or in car repair shops. The DTV case is intended for mobile use, e.g., for quality assurance purposes and warranty claims.
 

 Characteristics

  •  Non-contact DTV measurement
  •  Multi-track thickness measurements
  •  Dynamic measurement up to 20kHz
  •  Robust sensor design for long-life operation
  •  Comprehensive software
  •  Real-time evaluation of the measured results
  •  Ease of use via web interface
  •  Analog interfaces, Ethernet, EtherCAT
 

Robust multi-channel sensor for test benches and road tests

The innovative CSH1, 4FL multi-track sensor contains four capacitive sensors in one compact housing. This is how four tracks on the brake disc can be detected synchronously. Mirror-inverted sensor models mounted on the opposite sides of the brake disc enable accurate thickness measurement. A special ceramic substrate protects the sensors from mechanical and thermal loads, also providing high temperature stability, which enables precise measurement results in the case of fluctuating ambient temperatures.

 
Combined with the DT6220 controller, four sensor channels can be configured and processed synchronously. Due to the high bandwidth, dynamic measurements up to 5kHz (-3dB) are possible. Data output is via an analog output or a digital Ethernet/EtherCAT interface. An intuitive web interface enables fast, easy set up and configuration of the sensor and controller.
 
 

Case for mobile use

The case contains a 2-channel controller incl. software license, two capacitive sensors with corresponding cable and a bracket kit. The case enables thickness measurements of brake discs within a short period of time. The DTV data can be evaluated using a PC or notebook. The controller is activated for the Disc Thickness Variation Measurement Software from Micro-Epsilon. It is possible to hide the brake disc holes using special functions. Intelligent algorithms enable versatile evaluations without having to use an additional encoder.

 
 

 

 
  • capaNCDT DT61x4
  • capaNCDT DT61x4 Sensors
  • Product Technology
 

Inductive displacement sensors monitor the clamping position

 
Catalog capaNCDT sensors
Data sheet capaNCDT 61x4
 
 
The capaNCDT DT61x4 is an active, capacitive system for displacement, distance and position measurements. Consisting of a sensor with integrated preamplifier, a robust cable and a compact controller, the measuring system is immediately ready for use without any on-site calibration. The measuring system is available with a cable length up to 15 m and is ideal for automation purposes. The capaNCDT 61x4 is particularly suitable for automated robot manufacturing and measurement tasks with a drag chain. Moreover, it is used in machine building and semiconductor production. For optimum signal quality, the desired cable length is already factory-calibrated.
 

 Characteristics

  •  Measurement ranges (mm): 0.05 | 0.2 | 0.5 | 0.8 | 1 | 2 | 3 | 5 | 10
  •  Linearity: max. 0.025 µm
  •  Resolution: max. 0.005 µm
  •  Analog output (voltage)
  •  Digital output RS485 (controller DT6120)
  •  Miniaturized controller
  •  Supply voltage 24 VDC/55 mA (9 - 36 V)
  •  Ideally suited for measurements requiring high precision and stability
 

Compact and robust flat sensor

The active flat sensor is designed with a stainless steel housing and a ceramic sensor element. The cable integrated on the sensor side provides considerable advantages: it significantly reduces the required installation space while increasing the mechanical stability of the sensor.

 

Robust cables for robots and drag chains

Offering high flexibility and lengths up to 15 m, the robust capaNCDT 61x4 cables are ideally suited to measurement tasks on robots and in automation technology.

 
 

 

 

Universal controllers for inductive displacement sensors

 
The MSC controllers are designed to be operated with LVDT and LDR measuring gauges and displacement sensors. Due to the robust and compact aluminum housing, the controllers are ideal for industrial measurement tasks. A large variety of compatible, inductive displacement sensors and gauges combined with an optimized price/performance ratio opens up multiple fields of applications in automation technology and machine building.
 
Catalog induSENSOR
Data sheet induSENSOR MSC7401
 

 Characteristics

  •  Universal application - compatible with LVDT and half-bridge sensors
  •  High resolution and linearity
  •  Low cost multi-channel solutions
  •  Ideal for serial applications in machine building and automation
  •  Fast parameter setting via buttons or software
 

1-channel controller for inductive displacement sensors – induSENSOR MSC7401

 

 Characteristics

  •  1-channel controller
  •  Compact and robust aluminum housing (IP67)
  •  Models with plug and cable bushings

The MSC7401 controller is used to connect the gauges and displacement sensors from Micro-Epsilon. Due to its robust aluminum housing protected to IP67, this 1-channel controller is ideal for industrial measurement tasks. A large variety of compatible, inductive displacement sensors and gauges combined with an optimized price/performance ratio opens up numerous fields of applications in automation technology and machine building. The controller is easily set up using buttons or software.

 

 

New: 2-channel controller for inductive displacement sensors – induSENSOR MSC7802

 

 Characteristics

  •  2-channel controller
  •  Compact and robust aluminum housing (IP67)
  •  Models with plug and cable bushings
 
Data sheet induSENSOR MSC7802

The MSC7802 controller is designed to be operated with LVDT and LDR measuring gauges and displacement sensors. Particularly for multi-channel applications, its optimized price/performance ratio opens up multiple fields of application in automation technology and in machine building. The controller has a bus connector which significantly reduces the wiring effort. Parameter setting is easily done via buttons or software.

 

New: 2-channel controller with DIN rail housing for inductive displacement sensors – induSENSOR MSC7602

 

 Characteristics

  •  2-channel controller
  •  Standard DIN rail housing
  •  Multi-channel capability & synchronous operation
 
Data sheet induSENSOR MSC7602

The MSC7602 controller is designed to be operated with DTA (LVDT) and LDR measuring gauges and displacement sensors. Its optimized price/performance ratio opens up multiple fields of application in automation technology and in machine building. This makes the controller ideally suitable for multi-channel applications. The bus connector on the rear side significantly reduces the wiring effort. The controller is easily set up using buttons/LEDs or software.

 
 

 

 

Inductive displacement sensors monitor the clamping position

 
The induSENSOR LVP offers a significant improvement to monitor the clamping position in machine tools. The sensor is integrated into the release device and directly measures the clamping stroke of the drawbar onto which the target ring is glued. Its extremely compact design allows for the sensor to be integrated into different tool types while providing high precision and continuous monitoring. No adjustment is necessary when changing the tool.
 
Catalog induSENSOR
Data sheet clamping stroke sensor
 

 Characteristics

  •  Short sensor design with a large measuring range (25 mm)
  •  Compact sensor for easy integration
  •  Non-contact and wear-free measuring principle
  •  No adjustment necessary in the machine tool
  •  High resolution
 
 

 

  1. Micro Epsilon | Confocal Sensors | Confocal Chromatic Sensors
  2. Micro-Epsilon | Inductive Sensors | eddyNCDT 3700
  3. Micro Epsilon | Infrared Pyrometer with Laser Sighting | thermoMETER CTRatioM1/M2
  4. Micro Epsilon | Thermal Imaging Cameras (TIM) | Thermal Imager for Body Screening

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